Mega Med

United Arab Emirates

Autoclave 330L MM-AUT003 (MM-AUT003 Autoclave)

Autoclave 330L MM-AUT003 (MM-AUT003 Autoclave)

330 Liter Front Loading Autoclave with Vacuum & Steam Generator

Touch Screen Controller :
Ideal for Instruments, Fluids (Air Ballast is required), Fabrics, Wrapped Instruments (External Heated Chamber is required), Mixed Discard, Empty Glassware etc.
Standard Features
All the Following are Value - Added Features Included as Standard
Touch Screen ControllerMulti ProgramPre-VacuumNegative & Positive PulsingLow Water Alarm on Integral Steam GeneratorVacuum DryingSwiftlock rapid access safety closure Over temperature water cut out on Integral Steam GeneratorThermocouple entry portPressure gaugeStainless Steel Pressure Vessel.Safety Valve TestingLeak Test Cool Lock Protection (fluid Cycles)
Options & Accessories :
The basic model quoted above is manufactured to the highest standards. It will be fully calibrated and tested prior to dispatch, and will be suitable for a wide range of sterilization procedures.Please note however, that the following factory-fitted options are available for the above model. For certain applications, these options can provide increased flexibility and improved performance. If purchased with the autoclave, there would be no additional freight/FOB costs incurred.
Options :
Integral Data printerWater SoftenerDataloggerLoad Sensed Process TimingBlow Down VesselRS232EthernetFull Heated JacketCAT III Compliance
Accessories :
Shelf KitMorrison Discard Container
Important Option

A. Integral Air Compressor - A supply of compresses air is essential on all units fitted with the Logi Controller. The Air supply is requires to operate the pneumatic valves used in conjunction with the touch screen controller. This option is therefore essential where such a supply is not available.

Data Monitoring & Recording Options

B. Integral Data Printer : This printer provides a permanent and traceable record of: ¨Time ¨Temperature ¨Pressure ¨Batch No. ¨Cycle Name. There is also provision for operator signature; the printer also provides reports of cycle settings and servicing information.

C. RS232 Interface : This allows cycle progress to be monitored on an external computer equipped with suitable software.

D. Ethernet Interface : Adds Ethernet connectivity to the RS232 Interface (NB can only be ordered in conjunction with RS232 interface).

Important option to be considered if fluids are being processed

E. Load Sensed Process Timing : Load Sensed Process Timing allows the sterilization cycle to be controlled via the temperature achieved in the center of the load. The operation of load sensed process timing is controlled via the ‘Secure’ programmer. A ‘wandering’ probe, situated within the chamber is inserted into the load, or load simulator, and initiates the sterilization period once the probe reaches the programmed threshold temperature. A selectable ‘Profiled Overshoot Boost’ speeds up the cycle and minimize over-processing of media loads.

F. Air Ballast : Especially useful for fluid cycles. Provides controlled reduction of chamber pressure during the cooling phase, effectively preventing the ‘boiling over’ of bottled fluids that is frequently associated with rapid cooling systems.

Cooling Options

G. Internal Convection Fan Cooling : Fans are sited within the chamber itself, which create turbulence reducing cooling time greatly. Internal fan cooling in conjunction with an external cooling system is one of the most efficient ways of cooling the chamber.

H. Deluge Cooling : This system also provides internal deluge heating which further reduces overall cycle times. (FOR USE ONLY IN CONJUNCTION WITH SEALED FLUID LOADS (E.G. BOTTLED MEDIA).

Essential options if Porous loads / Fabrics etc are being processed

I. Full Heated Jacket :
A stainless steel jacket which provides improved temperature distribution during sterilization. Drying efficiency is also enhanced. This option is therefore essential in situations where fabrics/ porous loads and wrapped instruments are being sterilized on a regular basis.

Additional Options
Multi Program Controller : A multi-program controller which allows storage of up to 10 programs for added speed and versatility in sterilization procedures. Additional features on this option include a digital pressure display and a “menu” allowing the user to display and cross check all programs at the press of a button. If the optional data printer (AAR100) is fitted, this may be printed out.

Option for CATIII Compliance : Steam enters the chamber through the drain which is sealed during the cycle ensuring all condensate is sterilized. A bacterial retentive filter fitted onto the exhaust ensures nothing leaves the chamber without being sterilized. The positioning of the filter ensures that it is sterilized during every cycle.

Exhaust Heat Exchange System : An option to significantly reduce the temperature of the exhaust/waste in situations where heat resistant drains are not present. N.B. This option requires a mains water supply.

SPF Seal : A bacteriological seal mounted on a special flange to enable a double door unit to be installed between a sterile and non sterile area.

5. Opposite Hand Door Option : Standard Machine has hinges on left hand side. If hinges are required on right hand side this must be specified at time of ordering as option cannot be retrofitted.

Steam Generator Related Options

Water Softener - Single Unit Recommended to reduce the build up of limescale on heaters, pipework etc, and particularly recommended for units with steam generators. Requires salt. (Full details, including service requirements, available upon request).

Water Softener this unit includes a separate brine tank, allowing installation in difficult or restricted positions. Requires salt. (Full details, including service requirements, available upon request).

Blow-Down Vessel (REQUIRED if customer does not have the facility to accept Blow Down of up to 6bar) This option allows the operator to blow, at high pressure, the contents of the Steam Generator into this specially designed tank. The regular action of blow-down reduces the built up dissolved solids, elongating the life span of the generator and it’s heaters. In the absence of a blow down vessel, adequate, safe provision should be made for blowing down the steam generator as part of a planned preventative maintenance schedule.

Chart Recorders :
IT able to offer a range of Chart recorders. Please contact us for further information.
Accessories :
Morrison discard container Rectangular (290x330x280mm) Front loading models.Container tray (279x279x127mm) Front loading models.Additional shelf kit.
Control System Touch Screen Controller
Full Colour Touch Screen Data Archiving5 Selectable security operating levels with Password Protected SecurityEasy Fingertip Operation even when wearing Lab GlovesEasy selection of program by Name and SettingsAudible confirmation of key pressesSimple Cycle Selection RS232 Interface / Port - Allowing connection to other peripheral devices such as a printer Operator Interface Built-in provision for mandatory Safety valve tests etcEnables continual monitoring Audible warnings of FaultsOnscreen Display of Program Info, Times, Temperatures, Pressure, Cycle stage, Cycle Counter etcInternal Fault Detection with automatic fault diagnosis and complete fault history for easy servicingSimple to use Controls set out on the large illuminated Touch Screen display with menus for all operations Optional Communications including Ethernet and RS232
This control system is an advance in sterilization control technology, bringing together years of unrivaled experience, to produce a user friendly, fully automatic control system, to meet and exceed the expectations of even the most demanding laboratories and centers of sterilization.

The controller consists of a wipe clean touch screen based on an industrial PLC controller, combined with a number of analogue and digital input/output modules.

The controller software has been developed for the precision control of autoclaves.

The code is split into well-defined blocks, each of which performs a specific function and has been written in high level language to allow maximum clarity.

Door :The door release is interlocked by both temperature and pressure to ensure all residual pressure has completely and effectively vented to atmosphere before the doors can be opened. The door will retain its positions in the event of failure of any service. The door is thermally insulated to prevent the surface temperature presenting a hazard to operators. The surface temperature will not exceed IEC 61010 requirements. A cycle cannot start until the door is closed and locked. Steam cannot be applied to the chamber unless the door is closed and locked.

Interlocks : Safety interlocks are provided, and are achieved by hardware, separate from and additional to the control system. All interlocks are configured to fail-safe and to provide a signal to the control system to indicate that normal operation has been prevented, and to terminate the current cycle. The interlock system is designed so that its function can be tested during routine maintenance. Safety related interlocks are either hard wired or piped. The following safety interlocks are provided:

If the door is not closed, the steam supply to the chamber will be isolated.If the pressure in the chamber exceeds 0.15 bar the door will remain locked.
Performance Tests
All electrical equipment is Safety Tested in accordance with the Low Voltage Directive.

shall perform the following standard Factory Acceptance Tests. The tests are included in the machine costs as per the quotation prior to dispatch.

All autoclaves are fully tested and calibrated before dispatch in line with our ISO 9001-2000 procedures.
Check software versionPower up controller and check door open/close operationInstall relevant cycle data as required by clientCalibrate all temperatures and pressuresCheck rotation of all pumps and motors (if applicable)Check and document safety devicesProduce printout for each cycle tested (When printer option fitted)Check door interlocksCarry out sterilize monitor timer test on each cycleRun cycle and check for any leaksCheck all safety valvesRun each cycle and check conforms with applicable standardsDocument in procedures
Applicable Standards :
PED EN/97/23/EC /ISO 9001-2000 / UKAS / IEC 61010
Autoclave Safety
N.B. Please note that all autoclaves are manufactured to the highest standards and in full compliance with the Pressure Equipment Directive – i.e. PD5500/PED/97/23EC. Whilst all units have the necessary safety features to minimize user risk, and help ensure long term reliability, it is recommended that:Routine safety checks are carried out in accordance with manuals and in compliance with current pressure regulations and/or insurance requirements.Autoclaves are serviced regularly by trained/recommended engineers.

OverallChamberWorkingOverallOperating Range
330 Litres600mm1085mm900x1570x1375 mm (wxdxh)100 -138ºC (0.2-2.4 bar)
Power Requirements3 phase + Neutral & Earth 415 volts, 38 Amps, 28kW.
Steam & Drainage RequirementsWater15mm bsp; 2-6 Bar 4L/min
Drainage35mm, ideally without manifold, to withstand free flowing steam
SteamPressure 4-6bar. Consumption 25kg per hour average
Compressed AirDry, Oil free, 2 to 6bar on site
Approx. Nett WeightShipping WeightShipping Dimensions
575kg595kg107x182x184cm (wxdxh)

Safety Features

Design to PD97/23/ECOverheat protectionInsulated safety door
Cooling locks(in accordance with H.S.E. PM73) preventing opening of autoclave above 80ºC. (for fluid & discard cycles)(in accordance with H.S.E. PM73) preventing opening of autoclave above 80ºC. (for fluid & discard cycles)
Audible & Visual Alarmsfor Cycle Fault - Cycle Interruption - Sterilize FailureWater Low - Door Unlocked
Door SealSelf EnergisingService independent

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Contact Details

Mohammad Alabed

Dubai, Dubai, - 48542, United Arab Emirates

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