INTERNATIONAL TRADE SOLUTIONS (FZE) uae

Eurolls wire rolling cassettes: Microcassettes  — The microcassette replaces the die in multi-pass lines. It is absolutely compact and suitable for particular productions where tight tolerances are required. The maximum reduction that can be achieved is evaluated on the basis of the specific product. The use of microcassettes can be fully compared to the use of dies. The products that can be obtained are: low, medium and high carbon steel wire, copper, titanium, stainless steel, welding wire, etc. The quality of the outlet material is assured by the special finishing of the roll profiles. This guarantees a perfect roundness and dimension of the product obtained as well as a perfect polished surface. These cassettes can quite easily replace traditional dies thanks to their compact dimensions. The advantages of this system are many, starting from the longer roll working life compared to that of traditional dies, time-saving tooling changes, less machine down-times, possibility of working at higher speeds, reduction from 10 to 20% in absorbed power, lower lubricant consumption and consequently an increase in productivity. These cassettes are similar to dies with regards to production and work processes; as a matter of fact, when the rolls are worn out, they can be ground to the next size and therefore the cassette is used in the previous pass, exactly the same procedure used with dies  

Thanks to its expertise developed over 50 years, FIMI has the capability to offer a wide range of cut to length lines that can be summarized as follows: CTL for automotive applications. CTL for trapezoidal sheet cutting. CTL blanking including shape cutting in rectangular, trapezoidal and curves. CTL lines for hot rolled HSS (High Strength Steel) and UHSS (Ultra High Strength Steel). CTL Lines for hot rolled heavy gauge steel. CTL lines for aluminium and stainless steel. Sheet to sheet levelling lines for laser cut quality.   FIMI CTL lines give to the customer the advantages of high productivity with easy-to-use equipment and personnel reduction thanks to the high degree of automation. KEY BENEFITS Specially designed to fulfil surface quality requirements. Patented TDDS levellers. A number of levelling cassettes to fit into every size of leveller and each cassette design is specifically tailored to the features of the material to be processed. Edge trimming to remove mill edges with scrap chopper or baller so that scrap can be recovered in chips or in a ball. Strip cleaning at entry of leveller. Levelling cassettes equipped with six high precision chromium coated working rolls. Intermediate rolls are helicoidal grooved rolls. Important coil stocking and coil loading systems. Coil opening and uncoiling. Straightening of leading edge of coil. Various shear options. Various stacking options. SPECIFICATIONS Lines for Heavy gauge Hot Rolled Steel, Stainless Steel, Aluminium and Brass From 0.3 to 25.4mm thick Widths up to 2850mm Patented TDDS levellers to remove internal tension of Ultra High Strength Steels up to 16mm thick and High Strength Steels up to 25.4mm thick SPECIAL APPLICATIONS Ink jet printing on sheets Stacking by vacuum, magnetic, door or air cushion types dependant on material and application. Scale brushing Vacuum cleaning Leveller cassette changeovers semi auto or fully automatic - fully automatic systems can change an entire levelling cassette in 8 minutes with just a push of a button. Paper recoilers and plastic/paper applicators Large cassette overturning devices Cleaning devices for the rolls in the leveller cassettes In line sheet flatness and dimensional measuring system

The Clifford ULTRACUT and OPTICUT wire straightening & cutting machines are designed as modular lines to accommodate a range of wire straightening and cutting requirements, for the high speed production of straightened and cut wire. These machines are of a robust modular design and are offered with a range of different payoff options to suit the presentation of the wire. The wire is driven by a series of feed wheels through a spinner assembly and is cut to length in a high speed flying shear. The shear is designed to give a flush, square end cut at maximum operating speed. Gearing between the feed and spinner drives ensures constant "spinner ratio" under all conditions to provide optimal straightness of the finished wires. The ULTRACUT can be supplied with three quick change spinners to cover a range of wire sizes from 2mm/0.079" - 12mm/0.472". The machine is designed to reduce the process induced vibration as much as possible to increase maintenance intervals and reduce running costs. Length is digitally programmed for very quick length setting and changeovers. Batches are digitally controlled in predetermined sizes. The ULTRACUT can be supplied with various modular measurement systems depending on customer requirements.

• Wire diameter range3 - 12 mm
• Diameter tolerance± 0,05 mm
• Tensile strength1620 - 2100 N/mm2
• Wire surface typeSmooth, Indented, Galvanized
• PackagingStrapped coils

EUROLLS Tungsten Carbide Rolls: With decades of experience Eurolls has developed a deep knowledge of rolls for many different applications made of special steels and sintered materials. Apart from the quality that comes built into any Eurolls Roll, the industrialist can be assured that the manufacture with these rolls will give the best output of any roll available on the market, effectively reducing roll cost per ton produced as well as reducing down time due to maintenance and roll changes.

ITSOL is now offering Clifford's versatile jig welder, which allows a single operator the ability to process welded parts seamlessly and without production stoppage. While the operator prepares the material for welding on the operator side of the table, the welder is welding the product on the other side of the table. These Jig Welders offer: Increased safety. Consistent quality. Increased flexibility. Extremely fast changeover times. Reduced labour costs.   Clifford started building CNC jig welders for wire products over 20 years ago and todate has well over 250 machines in the field world wide. Through these many years of experience and commitment to excellence, the latest range of Versatile Jig welders are even more, reliable and productive and user friendly. Select form our simple entry level 2 axis units to multi-axis machines that can incorporate servo adjustable welding heights and servo rotating heads. We even offer a range of welding technologies to pick from that are best suited for your budget and needs. Including AC, DC, Medium Frequency DC, and high frequency modulated AC. With standard features like: Freely programmable welding heads Drive system with direct servo drives. Accurate positioning system with AC servo motors with precision of +/0, 2mm. Ability to weld two different parts on the two jigs, with auto program selection from jig position sensors. Quick change jigging system. Full program edit facilities. Safety fence, with interlocked gate.   Clifford's versatile welder electrodes can be designed and manufactured to specifically suit the product being welded. Electrode tips are interchangeable, allowing a single machine to weld a wide variety of different products. Varying the electrode configuration allows for multiple products to be run on the same jig without having to write a separate program or change electrodes between products, reducing changeover times, and increasing operating efficiency. Products with varying heights can be accommodated with Cliffords servo driven Z-Axis electrodes.