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Sharjah, United Arab Emirates
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Our Products

PROFILE DRILLING MACHINES

  • Working Range (Max.) 1000 x 500 mm
Working Range (Max.): 1000 x 500 mm
Machines integrated into a BacktoBack Configuration Sawing-Drilling system for BeamProfile Processing
Complete with roller conveyors & cross-transport system, length measuring system, safety system and machine software package
In perfect working condition
Pricing inclusive of Freight, Installation, Commissioning, Training and 6 Months Manufacturers Warranty
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DRIL SAW LINE

  • Working range min 10 x 10 mm
  • Working range max. 620 x 350 mm
Universal band saw KBS 620 DG, year of construction: 2010

Working range min.: 10 x 10 mm
Working range max.: 620 x 350 mm
CNC swivel range
45 double-sided, max. 470 40 x 350 mm
30 one-sided, max. 330 x 350 mm


Drilling machine KDE 603, year of construction: 2008 (3-Axis-Drilling Machine)

Working range min.: 50 x 5 mm
Working range max.: 650 x 325 mm
Drill diameter: 6 - 31.75 mm
Hard marking unit + cooling sprayer


Infeed roller conveyor with measuring system M 120 PP until max. 12.1 m

Outfeed roller conveyor for max. good parts length 12 m
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Circular Sawing Machines

  • Model No. KKS 401 NA
Basic infrastructure:

Economy lubrication add. to coolant atomizer system
Multiple cuts on the front side


Unit for the material removal ABG:

Offcut gripperDistributing system ABG up to 2, 000 mm
Protection device
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Contour Marking Carbide Milling Too

Contour marking is executed via a carbide milling tool. The carbide leaf within the tool is brought to rotation by air supply, so the required markings can be milled.
BENEFITS AT A GLANCE

Markings are possible on horizontal as well as on vertical surfaces.
Marking of figures, characters and lines in different sizes enable a high variability of markings
Markings are still visible after shotblasting
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PLATE DRILLING CENTRE

Diverse manufacturing technologies such as drilling, milling, counter sinking, thread-cutting, countersinking, thread-cutting, contourmarking, oxyfuel and plasma cutting bundled on a single machine
Powerful drives for optimum performance and low production times
Higher spindle speeds ideal for milling
Downholder roll for optimum plate contact pressure during milling
14-place tool changer for faster setup times
Less space needed for measuring carriage
Measuring carriage at the side runs through the machine to optimise plate fixation throughout the entire machining process
Increased traversing speed of axes
Two processing units for parallel machining and higher efficiency
Durable construction provides the basis for a long-term investment
Common cut for less waste
Fully automatic handling of small parts
Rotating swarf brush for automatic clearing of chips in front of cutting processes
Heavy duty machine capable for incorporating one drillingflame-cutting unit
Use of HSS, carbide and solid carbide drills
Flexible contour marking system
Grid- or common cut to minimize scrap
Autogenous and plasma cutting methods
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DG BANDSAWING MACHINES

  • Model Number KBS 400
  • Capacity Range(w x h) 400 × 350 mm
Robust, low-vibration twin-column construction for perfect cutting results
Long blade life and the best cutting quality due to an inclined saw band
High cutting performance due to a powerful drive motor
Precise NC-controlled cutting-angle setting
Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results
Intelligent material measurement integrated into clamping system for greater process reliability
Rapidworking feed concept for shorter idle times
Swarf brush to improve cutting performance and reduce impurities in the machine
Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality
Laser-assisted cutting edge visualisation for manual cuts
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COPING ROBOTS

  • Work area (w x h) 1200 × 450 mm
Robust, low-vibration design for optimum production quality
Consistently high quality, even with complex cutting processes
Automatic calibration
Fully enclosed to ensure high operational safety
Partial programming possibility via NC-DSTV files, integrated drawing program or macros
Simple enter and fully automatic processing without programming skills
Automatic generation of robot program from 3D data or DSTV files
Machining simulation and collision control for trouble-free operation
3D images of workpieces
Suitable for plasma or oxy-fuel cutting
Coping of H, U and L sections in addition to rectangular tubing and flat material
Tried and tested six-axis KUKA robot
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Painting Systems

  • size (w x h) 1600 × 700 mm
Aperture size (w x h): 1600 700 mm
Low paint consumption due to optimum spray gun concept
Complete painting in a single pass
Minimized material contact points with chain conveyor
Use of water-soluble or solvent-based paints
Low cleaning and maintenance times
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Marathon

  • size (w x h) 1.600 x 650 mm
Shotblasting for Continuous Operations Capacity range [mm]: 1500 x 600 and Number of Turbines: 6
Aperture size (w x h): 1.600 x 650 mm
6 turbines (15-22 kW each)
The solution for steel traders, steel fabricators and steelworks, as well as shipyards in shift operation
Triple housing (steel manganese steel exchangeable manganese-steel internal lining)
Maintenance and user friendly
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BANDSAWING MACHINES

  • Capacity Range 90° [mm]: 400 x 350
Band Saw with Mitre Unit for light to medium Steel Construction and Trading Capacity Range 90 [mm]: 400 x 350, Robust, low-vibration twin-column construction for perfect cutting results
Long blade life and the best cutting quality due to an inclined saw band
High cutting performance due to a powerful drive motor
Precise NC-controlled cutting-angle setting
Powerful clamping system reliably holds material and reduces vibrations to prolong band life and best cutting results
Intelligent material measurement integrated into clamping system for greater process reliability
Rapidworking feed concept for shorter idle times
Swarf brush to improve cutting performance and reduce impurities in the machine
Cut monitoring system incl. cutting pressure and slippage control for optimum cutting quality
Laser-assisted cutting edge visualisation for manual cuts
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Circular Sawing Machines

  • Size 250 mm
Manual Mitre Saw for Non-Ferrous Metals Up to 75 mm
BENEFITS AT A GLANCE

saw blade: 250 mm
Suitable for single cuts and processing small batches
Work safely at workbench or work table
Transportable for use in workshops or on-site use
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PROFILE DRILLING MACHINES

Capacity Range (w x h): 600 500 mm
Robust, low-vibration design prolongs machine and tool life
Machine portal in robust welded construction incorporating two horizontal and one vertical drilling unit
Efficient drilling, contour-marking, centre-marking, counter-sinking and thread-cutting on all three drill axes simultaneously
Powerful clamping system reliably holds material and reduces vibrations to prolong band life
Intelligent material measurement integrated into clamping system for greater process reliability
Rapidworking feed concept for shorter idle times
Servomotor and ball screw for high-precision drill axis positioning and feed control
A saw can be incorporated to create a saw-drill combination
Manual quick-change chuck and tool calibrator
Tool-centric processing minimises tool changes
Use of HSS drills
Three drill axes each with one drilling tool
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SHEARING SYSTEMS

  • Size [mm] 160 x 160 x 19
Powerful Punching-Shearing Machine for Angle Steel up to [mm] 160 x 160 x 19High punching and shearing force
Robust, low-maintenance design for long-term investment
Automatic die clearance setting for optimum shearing results
Quick-change tooling system to minimise idle times
Material transportation speed of 100 mmin for low transportation times
Sorting system for good parts
Triple marking unit marks up to 3 characters a second
The design is influenced by years of experience in punching and shearing
Sturdy construction for low vibration and thus improved punching and shearing results
Compact machine design for space-saving installation
Fast service support through help desk via remote support
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Plasma Marking

Plasma Marking (Plasma Markieren)
Input of marking data via DSTV interface. The plasma torch burns the markings in the steel.
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USED/DEMONSTRATION MACHINES - MEASURING SYSTEMS

For the electronic adjustment of the measuring length via NC-control.
The feed gripper is clamped automatically after the positioning.
Easy operation via touch screen.
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SHOTBLAST SYSTEMS

  • size (w x h) 1.600 × 650 mm
Shotblast System Operating Efficiency and with Optimum Cleaning Effect Capacity range [mm]: 1500 x 600 and Number of Turbines: 4,
Aperture size (w x h): 1.600 650 mm
Four turbines (11 kW each)
Suitable for a throughput from 10, 000 to 20, 000 tons per year
Triple housing (steel manganese steel exchangeable manganese-steel internal lining)
Maintenance and user friendly
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Lable Printer

The printer prints the appropriate lable after the part is cut. After the end of sawing process, the operator sticks the lable manually on the workpiece.Offers the possibility to fix barcodes, order information and further information onto the workpiece
Lables can be sticked on each surface
Not prone to breakdowns as it is placed outside the machine
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HARD MARKING UNIT

Input of marking data via software, DSTV interface or manually by the operator. The hard marking unit marks up to 22 characters without material movement hydraulically in the workpiece.Marking of figures (0-9), characters (A-Z, but without J, Q and O) and punctuation marks (dot, slash and hyphen) in given character height of 10 mm
hard stamping is relatively fast
Markings are still visible after shotblasting
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Ink-jet Printer

Trouble-free and fast printing of characters and figures onto the workpiece
Marking method is very fast, because printing is fixed during process flow and a manual intervention is not necessary
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  • Anamika (KALTENBACH Middle East FZC)
  • , Sharjah, United Arab Emirates
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