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Forged Flanges















































Products -
Slip-on (SO), Weld-Neck (WN), Threaded, Blind, Lap Joint, Socket Weld (SW)

Ratings of products (Ex-Stock) -
PN10, PN16, PN25, CL150, CL300, 5K, 10K

Ratings of products can be arranged -
CL600, CL900, CL1500, PN40, 16K, 20K

Face -
R/F, F/F & RTJ

Schedules available for W/N Flange -
SchSTD, Sch40, Sch80, XS, XXS

Material -
A105 (China) A105 & A350 LF2 (European)

Sizes -
" to 60" (S/O, W/N, Blind) " to 8" (Threaded, Lap Joint, Socket Weld)
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Flanged Pipes

Beside the standard pipes and fittings, customers usually need a non standard pipes (flanged pipes) to satisfy some special requirements, this short pieces could be manufactured according to the special designs that may be requested by the customer.


Four types of flanges are provided, corresponding to the nominal pressure PN 10, PN 16, PN 25 and PN 40, and these can be connected to pipes in a fixed or removable way. The later arrangement has the advantage of making casting mounting and PN change easier.


- For short lengths flanged pipes, it could be manufactured with integral flanges or welded flanges.


- For long lengths flanged pipes, it should be manufactured with screwed flanges or with welded flanges (welding neck flanges or slip on flanges for welding.


The wall thickness e has been calculated as a function of the nominal size DN using the linear formula e = K (0.5 + 0.001 DN)


Where:
K = 12 and 14 for pipes with integral flanges;
K = 10 and 12 for pipes with screwed flanges;
K = 9 for pipes with welded flanges (welding neck
flanges or slip-on flanges or welding).


As for spigot and socket pipes, the wall thickness for small diameter pipes is calculated using a complementary formula;


e = 5.8 + 0.003 DN (with a minimum value of 6 mm)


Which is applicable to DN 40 to DN 200 for pipes of class K = 9 and DN 40 to DN 125 for pipes of class K = 10.

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Steel

Steel Pipes & Fitings.

Stainless Steel Sheet/ Plate.
ASTM-A240, Grade - 304, 304L, 316, 316L, 430, 310, 310S,


Aluminum Sheet.
ASTM-B029 Alloy: 1050, 3003, 3105, 1100 H14, H24, H36, HF.


Stainless Steel Seamless and Welded Pipe.
ASTM A312 - 304, 304L, 316, 316L from Schedule 10, Schedule 40.


Carbon Steel Seamless Welded Pipe.
ASTM-API 5L Grade B, ASTM-A106 / A53 Grade B, GRADE X42 AND GRADE X60.

Stainless Steel Seamless Tubing
ASTM-A269- 316 / 316L and 304/304L.

Stainless Steel Polished Tube.
ASTM-A554 -304.

Stainless Steel Bars.
ASTM-A276. Round Bar, ASTM-A276, Polished- 304L, 316, 316L.
ASTM-A276. Stainless Angle Bar, ASTM-A276- 304L, 316, 316L.
ASTM-A276. Stainless Flat Bar, ASTM-A276- 304L, 316, 316L.
ASTM-A276. Stainless Square Bar, ASTM-A276- 304L, 316, 316L.

Stainless Steel Fittings-Butt Welded.
ASTM-A403, ANSI B16.9 Seamless & Welded B16.28.- 304, 304L, 316, 316L


Forged Stainless Steel Fittings.
ASTM-A182- 304, 304L, 316, 316L.


Cast Stainless Steel Fittings.
ASTM- A351- 304 and 306


Butt Welded Carbon Steel Fitting.
ASTM-A234 WPB, ASTM-A420, WPL6, Seamless and Welded, ANSI B16.5, ANSI B16.28


Forged Carbon Steel Fittings.
ASTM-A105 Class 3000 and Class 6000.Threaded NPT and Socket Weld. Elbows 90 degrees, Elbows 45 degrees, Union, Plugs, Coupling, Bushing, Insert, Welded, Threaded, Socket, Elbow, Cap, Welding Boss, Swage Nipple, Nipple, and Hexagonal Nipple.


Galvanized and Black Malleable Iron Fittings.
ASTM-A197, Class150, Schedule 40, Threaded NPT, British Standard Threaded. Elbow, Tee, Reducer, Union, Plug, Cap, Hexagonal Nipple, Bushing, Straight Elbow.


Stainless Steel Flange.
ASTM - A182, ANSI B16.5- Slip-On Flange, Welded Neck Flange, Socket Weld Flange, Threaded Flange, Lap-Joint Flange, and Blind Flange. Face: Raised Face, Flat Face, and Ring Joint. Class: Class 150, Class 300, Class 600.


Forged Carbon Steel Flange.
ASTM-A105N, ASTM-A350 LF2 ANSI B16.5- Slip-On Flange, Welded Neck Flange, Socket Weld Flange, Threaded Flange, Lap Joint Flange, and Blind Flange. Face: Raised Face, Flat Face, and Ring Joint. Class: Class 150, Class 300, Class 600, 1500.

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Hdpe Pipes

Polyethylene is recognized internationally product for gas and water distribution. Polyetylene is flexible, leaktight and highly resistant to chemical attack. PE 80 and PE 100 pipes fittings are suitable for use where ground
movement is expected, where corrosive soils are present and where long ducts and flexibility in bending are required.



Scope and Field of Application


Although principally developed for conveying water
and gas, polyethylene pipes have many other applications.
HDPE pipes become widely adopted in a variety
of piping systems which are successfully used for many

applications some of which are:
1- Potable water supply and distribution pipelines
2- Drainage and sewerage
3- Irrigation systems
4- Fire fighting networks
5- Chilled water
6- Electrical conduits
7- Gas distribution
8- Industrial and chemical applications


General Properties


The properties of PE have been described as
- Light and easy to handle
- Impact resistant and long lasting
- Corrosion resistance
- Strong
- Conveniently Flexible
- Tough
- Resists cracking
- Low frictional resistance
- Resistance to chemical attack


Strength
The strength of a pipeline may beconsidered as the ability to withstand stress in the pipe material under internal pressure over a period of time. The design stress considered within the water industry is taken to be a life expectancy in excess of 50 years.


Toughness
In practice it is recognized that PE is a tough material. The many years of successful installation of PE pipe in the water and gas applications added confidence of this recognition.


Flexibility
The inherent flexibility and recovery of PE enables the pipeline to absorb impact loads, vibration and stress caused by soil or ground movement which implies that PE have useful fatigue characteristics where loading are present,
( pumping and heavy traffic loading conditions).


The property of flexibility enables PE pipelines to be countered to difficult road layouts or rapid changes of direction.


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Fasteners

Standard Ref

It can be Supplied as per ISO, DIN, IS, BS, JIS, ASTM, ANSI, BSI, GOST and Standard. If non standard then as per drawing and samples.

Threads Details


M.M. Size Std. Coarse and Fine pitch 8SW- BSF, UNC, UNF, and No Size 4 No. to. 12 No. NC-NF, BSP and BA threads.

Grade


M.S. 4.6, 4.8, En-8 - 6, 8, 6-6, 8-8, En-19, 10.9, En-24, 12.9 grade, Brass Copper, SS 304 -31 6 - 410 PVC and Nylon.


Other Process


Bright, Yellow Zinc, Black Zinc, Cadium, Nickel, Chrome, Heat Treated Cash Harden, File Harden Oil Harden, Induction Harden, Copper or Brass Plating, Cromet Tinnings Plating Process, Lapped Finished, Olive Green Platted.


Applications

Above items are useful in Machine Tools, Light and Heavy Eng Industries, Textiles, Electrical and Electronics, Hydraulics pneumatics pumps and valves, Cement chemical and sugar plant, Home Appliance, Washing Machines, Refrigerator, Air Conditions and other service Industries.

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Ductile Iron Pipes

















A decisive advance was made in 1948, when research led to the discovery of spheroidal graphite iron, more commonly known as ductile iron. The graphite no longer exists in flake form but precipitates in a spherical form. The possibility of crack propagation lines is therefore eliminated. Graphite precipitation in spheroidal form is obtained by the controlled addition of small amount of magnesium to the previously desulfurized base iron. Within the last fifty years ductile iron as an important material has been used in producing wide varieties of products as pipes, fittings, valves, manhole covers .etc.

Ductile iron owes its remarkable mechanical properties to the spheroidal shape of its graphite.


- Tensile strength.
- Impact resistance.












Ductile Iron Pipe is suitable for mounting under the different topography and climate situation. Ductile iron pipes are produced according to the following International Standards:














































Note: ISO (International Organization for Standardization). DIN (German Standard - Deutsche Institute for Normung) BS (British Standard) EN (European Standard)

This International Standard specifies the requirements and test methods applicable to ductile iron pipes, fittings, accessories and their joints for the construction of pipelines.

- to convey water (e.g. potable water) or gas;
- operated with or without pressure;
- installed below or above ground.


Note: In this international standard, all pressures are relative pressure expressed in bars.(100Kpa = 1 bar)



This International Standard gives specifications for materials, dimensions and tolerance, mechanical properties and standard coatings of pipes, fittings and accessories. It also

- High elastic limit (yield strength).
- Good elongation.

These properties are further enhanced by control of the chemical analysis and heat treatment of the metal matrix.

Ductile iron maintains the traditional qualities of cast iron resulting from the high carbon content.
- Compression strength.
- Castability.
- Abrasion resistance.
- Machinability.
- Fatigue strength.


Ductile iron pipes which can convey many fluid media such as water, gas, are widely used in various pipeline projects for metallurgy, mine, water conservancy, petroleum and urban public facilities



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  • Mas International Trading Co (Mas International Trading Co)
  • P.O. Box: 49091 Hamriyah Free Zone Sharjah – U.A.E, Sharjah, United Arab Emirates
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