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Drum Pulleys

Salient features

Pulleys are dimensioned, designed & constructed according to characteristic of each belt conveyor system of ORF. Pulleys are manufactured using material of the highest quality, strict process control and employing advanced technology. Dependable, long performance, rigid sturdy design and reduced maintenance cost


Apt selection of pipe shell, side & stiffener plates, welding method, type of fitment and shaft design. Sizes: 200-1200mm dia x 500 2500mm length


Types: Head, Tail, Snub, Bend, Take-ups, Wing pulleys. Also motorized with a built-in drive and transmission.


Smooth steel surface without lagging for small belt width and power, dry and non-drive ends application

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OIL RESISTANCE BELTS





  • DIN G 22102:1991







  • Superior resistance to materials containing high concentrations of animal or vegetable fats, oily parts that cause swelling and sponginess. The compound resists abrasion, tear, ozone and weather. Recommended service temperature: -20 to +60 C.




Applications:Oily environments, glass industry, compost plants, waste disposal, sewage, sludge, whole grains, & lightly oil treated materials.


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Belt Vulcanization

Belt Vulcanization

Vulcanized splicing of rubber conveyor belting is an essential part of the services offered by ORF. The vulcanizing of fabric ply conveyor belting is carried out either under a hot or cold method depending on the requirements and specifications. The vulcanizing of steel chord conveyor belting is carried out under the hot method. The work is done at an ORF service centre or at the customers site depending on convenience and requirement.


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Conveyor Rollers

ORF conveyor rollers are built to last. CLIMAROLL rollers have been setting the industry standard in the Middle East for years. They are designed for medium to extreme heavy duty requirements for various industries. Applications include: cement, quarrying, steel and process, batching, asphalt & bock, construction, fertilizers, warehouse, packaging and recycling industries. All rollers are suitable for continuous operation in the most extreme weather conditions and hostile environments. ORF Conveyor Rollers are designed for endurance and components originate from quality sources. Balancing determines a rollers life, which is ensured by using concentric pipes, precision end-caps and double-bored spindles. Rolling resistance determines the power requirements for a conveyor, which is why ORF rollers are lubricated for life and double sealed to resist dust permeation.



CLIMAROLL ROLLERS SALIENT FEATURES






    • Rugged construction, premium design for all duty ranges of bulk handling application









    • Precision manufacturing ensuring strict tolerances and fitting









    • Lubricated and sealed for life- maintenance free













    • Low eccentricity and balancing for smooth running









    • Low noise, starting and frictional resistance for better efficiency and power cost savings









    • Wide range of working temperatures from 0 C to 100 C








  • International specification and customized local needs




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Screw Conveyors

ORF manufactures screws of standard and custom sizes and capacities for fine materials handling, power, cement, sand / clay wash.








    • Available in single or twin lead screws in a pipe shell open or closed designs.









    • Light to Medium Duty Applications.









    • Range Dia 200mm to 500mm x 18LM








  • Capacity upto 300 TPH




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Vibratory Screens

Vibratory Screens

ORF manufactures vibratory screens of standard and customized sizes and capacities for fine to coarse materials handling.








    • Available in single or twin vibrator on a pipe shell connecting both end frame / plate.









    • Light to Medium Duty Applications.









    • Range 800-1500mm w x 1500-3000L








  • Capacity upto 200 TPH




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Impact Beds

Impact beds

Impact beds are pre-positioned in areas where impact loads on belt at loading zones are severe. Impact rubber PU combination sturdy pads are individually fixed or bolted over an equally robust, rigid flame to absorb high impact energy and provide much needed cushion to conveyor belt of falling material.






    • Size: 500 1800 belt width









    • Minimum maintenance









    • Minimizes belt damage









    • Reduces spillage and loading









    • Modular adjustable support frame








  • Minimizes belt sway




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Vibratory Tray Feeders

Vibratory Tray Feeders

ORF manufactures felt feeders of standard and customized vibratory tray feeders for bulk handling of primary materials and other industrial. Facilitates material flow and controlled feeding.








    • Available in box tray channel / plate design









    • With optional wear liners and grizzly bars, necessary dust mounted withsuitable imbalance motors for necessary feed vibrations to tray









    • Light to medium duty applications









    • Size Range: 300-1200mm W x 600-3000mm L








  • Capacity upto 500 TPH




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Steel Cord Belts






  • RMA1



  • DIN- W, X, Y DIn 22131:1988









  • BS M24



  • AS-M, JIS-S



Suitable for long distance, high tonnage & heavy-loads with operating tension exceeding 200KN/m. Delivers long life, high strength, flexibility, superior cut & gouge protection. Long conveyors with a large center distance can be planned. High belt speed; excellent & deep troughability. Low elongation & high impact resistance. Low pulley diameters & reduced power consumption. Breaker cross ply can be provided for longitudinal cut/rip resistance.



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Belt Feeders

Belt Feeders

ORF manufactures belt feeders of standard and customized belt conveyor systems for bulk handling of primary materials and other industrial applications. Facilitates material flow and controlled feeding.








    • Available in single channel or box channel / tube designs









    • With closely spaced impact rollers, drum pulleys, necessary dust sealskirtings and suitable drive units









    • Light, medium to heavy duty applications









    • Range 400mm to 1600mm belt width









    • Capacity upto 1000 TPH








  • With or without troughing, and side wall corrugation




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Cover Hoods

Cover hoods

ORF cover hoods efficiently protect material being carried by belt from being blown off the conveyor. AI, MS or GI steel construction plain or corrugated models 135 to 180 full or part coverage. Thickness: 0.6mm to 3mm.






  • Controls fly loss caused by wind, rain, weather contamination etc.



  • Improves safety and work environment










  • With apt handle, hinge steel or rubber strap clamps



  • Self-supporting, safe & easy to install




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V-Type Carrier Rollers

V-Type Carrier Rollers

These idlers are used in place of normal 3-roll troughing idlers to support belt oncarrying side. The pinching effect on belt between two rolls is high for these situations:








    • Belt is empty









    • Troughing angle is more than 20



    • Idler has up misalignment








  • These idlers can be generally used for lesser belt widths, conveying limited lump sizes and light duty applications. Maintenance is easy and low cost.




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Roller Conveyor Systems

ORF manufactures roller conveyors that are standard or customized for handling of packaging, warehouse and other industrial applications.







  • Available in channel frame / plate design



  • Type: gravity fed(A), chain-pulley driven rollers









  • Fixed or mobile, extendable option available



  • Light to medium duty applications/ capacity



  • Size Range: 300-1200mm width x any suitable length




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Variatrough Carrier Roller

A Variatrough Idler set consists of two types: A-side rollers and one type B centre rollers. Side rollers of this arrangement can be set at angles of 20, 30, 40, 50 or 60 in order to achieve the desired belt trough.

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Flat & Rubber Ring Return Rollers

The flat return idler has a single roll to support the return run of the belt conveyor. The idler consists of single roll and a pair of brackets to install below conveyor stringers.








    • Used to sustain and support the belt during its return









    • Avoids return wear, tracking issue or conveyed material sticking and carry over









    • Reduces contact with surface and wear of rollers









    • Helical rubber rings further facilitate aggressive cleaning, reduced material depositing on belt and roller helps tracking








  • Various arrangements possible suiting applications with range of conical support and flat rings




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Screen Decks

Screen Decks

ORF manufactures screens decks of standard and custom sizes andcapacities for fine to coarse materials handling at secondary and tertiaryapplications of quarry and process plants.








    • Available in single to 4 decks, eccentric shaft with imbalance weights.









    • Light to Heavy duty Applications.









    • Range 800-1500mm w x 1500-3000L








  • Capacity upto 350 TPH




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Bucket Elevators

ORF are manufacturing standard and customized bucket elevator systems for bulk-handling of primary materials and other industrial applications. This is one of the most efficient ways to elevate bulk materials at a higher degree or vertically. Manufactured to rigid quality standards. ORF is ISO 9001-2008 certified.


ORF bucket elevator consists of a series of buckets attached to a belt or chain with pulleys or sprockets located at the top and bottom of the unit. The buckets are located in a casing or housing to contain the material. Bulk materials are loaded into each bucket as the buckets move past the inlet point. ORF designs and manufactures a wide variety of bucket elevators based on the characteristics of the bulk material and the process requirements.


Salient Features:







    • Type: Fabric belt with steel PU buckets , chain link









    • Coorugated side walls cleated









    • Range 200mm to 1200mm belt width & any heights









    • Many different bucket and casing sizes-range available









    • Inclination 45-90









    • Material handled: fine to coarse









    • Inlet section can be control fed or flooded








  • Completely enclosed for dust and weather-tight operations




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Impact Rollers

Feed rollers are covered with specially-designed rubber rings of adequate thickness and resistance. Impact rollers are positioned in cases where sharp-edged and pointed material is continuously falling with great force. Conveyor belts are subjected to a particularly high level of impact strain and subjected to damage at their feeding points. In such cases the conveyor belt is subjected to the risk of penetration and ply injury. Specially-designed closely-spaced impact rollers are used on the carrying side of the monotrough transoms to soften the force of impact and absorb shock pressures.

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Pvc Belts


  • Available colors: green, white or black

  • 3mm and 4.5mm thick plain

  • 4.5mm and 5.5mm thick rough top

  • Width- 100mm-650mm

  • No of plies- 2 or 3


Application:Packaging and warehouse industry and other light duty applications.

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Impact Rings

To meet the demands of in-service operation, impact rings have been given the cross-section design shown in the illustration. As dynamic stressing of the rubber rings is frequently very high, a combined structure of two different materials has proved advantageous for those rings subjected to heavy duty applications.

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  • Reghu Lal (Ocean Rubber Factory Llc)
  • 159, Industrial Area 15, - 6607, United Arab Emirates
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