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PREMET Technologies FZE
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Our Products

We offer the best product range of Riacetech Wax Injectors.

Vacuum Casting MachinesTVCS

TVCs are fully automatic, robust, easy to use pressure over vacuum casting machines designed for small and medium casting laboratories.

This family of machines work with the well known pressure over vacuum concept, thus preferring the perforated flask against the solid ones. Melting is achieved in protective atmosphere (Nitrogen, Argon or Helium) while a strong vacuum pump is provided in order to boost the suction effect into the mould. As soon as the metal has entered the mould a strong compression takes place on top of the tree to reduce shrinkage porosity.

Flask size can reach up to 300mm in height and 160mm in diameter. Crucible graphite consumption is greatly reduced thanks to the gaswash procedure which removes the oxygen in few seconds from the charge loading operation. The machine is fully automatic making the operators job very easy (you simply have to load the alloy and flask and then press the START button). This will give you the most consistent result flask to flask.

And remember, meanwhile the machine is running the cycle, you can do other important jobs in your factory. Having a consistent, robust and easy to use machine in your factory is the key factor for a reliable casting production.

Gas Wash Procedure
  • Crucible loading operation introduces oxygen
  • The Gas Wash Purge procedure removes the oxygen (1) in a very fast and efficient way and then refills back the chambers with Argon or Helium gas (2)
  • Compared with the traditional crucible protection with flow-meter regulation the consumption of gas is dramatically reduced and the alloys oxidation is minimized
  • Moreover the crucible life is increased: TVC series crucible last up to 250 400 casting cycles according to the graphite quality
Melting
  • Advanced Self Tuning thermoregulation (ASTTM) with exact temperature control of the melted alloys
  • Medium frequency induction heating stirs the melted alloy and leads to a perfect homogeneity
  • Pulse Stirring Management (PSMTM) for an extremely low frequency stirring
Injection and Compression
  • When the stopper opens, as soon as the molten metal fills the flask, a trigger is launched to the over pressure valve which will make the gas flow enter smoothly and quickly to compress the tree during the solidification phase to reduce shrinkage porosity.
Tree protection after casting
  • After the solidification phase, the flask cools down in a protective atmosphere to avoid oxidation.
  • A blinking lamp will signal the operator that the cycle has ended and the flask can be removed

 
TVC3s TVC4s TVC10s TVC10s - A
Application Small Labs Entry Level Model Medium Labs Brass Foundries
Number od casting programs 1 1 8 8
Working Capacity of graphite crucible 1 kg Au, 0.5 kg Ag 2 kg Au, 1 kg Ag 3 kg Au, 1.5 kg Ag 2.5 kg Brass
Flask maximum diameter(mm) Ø150 Ø150 Ø150 Ø150
FLask maximum height(mm) 280 280 280 280
Induction power 3 kW 4 kW 10 kW 10 kW
Vacuum pump External External External External
Pressure over vacuum 2 bar 2 bar 3 bar 3 bar
Max. temperature 1400 °C 1400 °C 1400 °C 1400 °C
Shot maker  
Autotest with data report
Monitoring system for data acquisition
Flask check before casting
Vacuum leakage detector
Oxygen Analyzer
RS232 remote interface
Main alloys Gold (Au), Silver (Ag), Copper (Cu), Brass, Bronze, Aluminium (Al) and their alloys
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Riacetech Wax Injectors

Inextensible Mono station injector. Equipped of one melting tank, one vacuum meter for checking the vacuum inside the mold, RFID microchip reader is included.

Micro syringe of 12 cmc with final setting up of the temperature and autocentering clamp with plates 120x90x(8-45)* mm.

Compact and Inexpensive
  • Compact and small
  • Medium-small waxes
  • Production of 2.000 pcs/day
  • Only one operator

Machine: 42 kg - 60x38xh53 cmWooden box: 68 kg - 83x50xh70 cm.(*) for special requests plates 120x120x(23-60) mm.

Automatic Belt System Double the Standard Production
  • Simplifies the production process
  • Injector Intuitive - quality&flessibility
  • 20 different mold for thickness&dimension in the same batch
  • Medium-smaller waxes
  • Reduced number of defected pieces
  • No stress for the operator

Moves automatically the molds into the injection area and then into the cooler. In the same batch allows to work up to 20 different molds in thickness and dimensions. Equipped of one melting tank, one vacuum meter for checking the vacuum inside the mold, RFID microchip reader, T-600 cooler and tablet Google Nexus 7.

Micro syringe of 8 cmc with final setting up of the temperature and auto centering clamp with plates 120x90x(8-45) mm.

Machine:95 kg - 130x72xh53 cm
Wooden box:130 kg - 152x92xh85 cm.

Bi Maxi Intuitive Well-Rounded for Special Moulds
  • For smaller and bigger waxes
  • Only one operators on two working positions in order to avoid any "dead" time
  • Optional: double tank

Independent, inextensible Bi injector station. Equipped of one melting tank, one vacuum meter for checking the vacuum inside the mold, RFID microchip reader is included.

Syringe of 12 and 120 cmc with final setting up of the temperature and auto centering clamp with plates from 50x30x8 mm to 250x155x80* mm.

Machine: 65 kg - 110x38xh53 cmWooden box: 97 kg 121x47xh70 cm.(*) for special requests plates from 185x155x70 to 330x180x90

Bi Intuitive Compact and Inexpensive
  • The most inexpensive as working position
  • Medium-smaller waxes
  • Prod. 4.000 pcs/day
  • One/two operators
  • Optional: double tank

Injector with two independent inextensible working stations. Equipped of one melting tank, one vacuum meter for checking the vacuum inside the mold, RFID microchip reader is included.

Micro syringe of 12 cmc with final setting up of the temperature and auto centering clamp with plates 120x90x(8-45)* mm.

Machine: 58 kg - 90x38xh53 cmWooden box: 90 kg - 121x47xh70 cm.(*) for special requests plates 120x120x(23-60) mm.

Mono Maxi Intuitive Well-Rounded for Special Moulds
  • The strongest of the serial
  • Bigger waxes
  • Only one operator

Inextensible Mono station injector. Equipped of one melting tank, one vacuum meter for checking the vacuum inside the mold, RFID microchip reader is included.

Syringe of 120 cmc with final setting up of the temperature and autocentering clamp with plates 250x155x(45-80)* mm.

Machine: 54 kg - 81x38xh53 cmWooden box: 85 kg - 121x47xh70 cm.(*) for special requests plates 185x155x70mm or 330x180x(70-90) mm

Vacuum Industrial Wax Injector Technical Description
  • Injection by pressure
  • Precise, Accurate & Strong
  • Repeatability of the process
  • Programmable & easy to use
  • Injectable from the top or from the bottom

Equipped of one melting tank, vacuum meters for vacuum control inside the mold and tank, RFID microchip reader, injection syringe of 1 kg with final temperature setting up and clamp for molds with maximum dimension of 290x290x155mm.

Tank capacity: 30 lt.Machine: 80 kg - 120x76x110cm.Vacuum pump included.

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OMEGA Investment Powder

  • Add powder to water Mix under vacuum
  • 1 Stop mixer and scrape blades
  • 0.5 Mix under vacuum
  • 3.5 Pour flasks
  • 2 Vacuum flasks
  • 1 Total time taken
  • 8 Weigh out water & powder
  • Mix by hand 1
  • Mix with machine 3
  • Vacuum mixer bowl 1
  • Pour flasks 1
  • Vacuum flasks 2
  • Total time taken 8

OMEGA is a Premium Quality Investment Powder with the Highest Percentage of cristobalite, a Key Ingredient for Higher Melting Temperature gold Alloys including 21ct, 22ct , 18ct, White Yello gold, and Palladium white gold.

The thermal expansion, particle size distribution and greater permeability work to produce the optimum quality of casting.

Technical Specification

Use de-ionised water

Weigh water and powder

Slurry temperature 21C

Leave for 90 minutes to stand before burnout

Water to Powder Ratio

Machine vacuum mixing38:100

Hand mix then vacuum40:100

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Fiber LUX Makring And Cutting

Unquestionablythe ideal laser for cutting and marking, thanks to the use of ytterbium-doped fiber optics with low environmental impact and low maintenance (up to 50, 000 hours of operation).It can be used to mark objects of any metal, engrave photographs, logos, trademarks and texts with a maximum size of the marking area of 180x180 mm and with resolutions as high as 20 m.

The machine is small, with readily accessible working chamber thanks to the hatch that opens on 3 sides.The FiberLUX family of lasers now offers a power range from 20 W to 100 W, to cover all your production needs.

Equipped with a motor-driven Z-axis with movement resolution of 0.01 mm, and an innovative, user-friendly focus system with overlapping pointers, it can also be equipped with an internal videocam inside the laser chamber, for optimization of processing and possible remote assistance.

FiberLUX is supplied complete with software capable of importing files from the most well-known computer-design programs currently in existence (svg, dxf, bmp, plt, jpg, dwg, etc.), and is also equipped with specific cutting software Made by ElettroLaser.

Every machine can be equipped with a range of options such as:high precision rotating axis system, electro-pneumatic plate driver, exhaust fan, clamp for blocking pieces, movable in the X and Y axes, and a system of pneumatic hatch opening.

Main features

  • Pulsed laser source in fiber
  • D.S.P. Technology
  • Red double pointer for positioning
  • Z-axis with 'stepper motor' controlled by software
  • USB interface for connection
  • Cooling via forced air
  • Small size
  • Ready for the 'Trademark
  • High frequency scanner head, 1 Mhz
  • Software for cutting 'Made by ElettroLaser'
  • 24 month warranty
Applications
  • Engravings on rings, bracelets, medallions, flat and slightly curved surfaces with up to 4 cm unevenness
  • Excavation by layers and 3D bas-reliefs
  • Engraving of photographs, names, designs and logos, including trademarks
  • Engravings on watch faces and eyewear of any metal material
  • Manual cutting of the individual piece, or automation for mass production
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WeldingMaster 3d

  • Weight 33 kg
  • Type Desktop
  • Laser source and wavelength Nd: YAG 1064 nm
  • Average power 75 W
  • Peak power 5 kW
  • Energy 0, 1 ÷ 100 J
  • Impulse time 0, 1 ÷ 20 ms
  • Pulse frequency 0, 5 ÷ 30 Hz
  • Spot diameter 0, 2 ÷ 2, 0 mm
  • Spot setting Motorized, 30 positions
  • Programs Pulse Shaping 6 preset
  • Memories cell stored 100
  • Internal control Joystick
  • External control Color Touch Screen
  • Input power 230 V AC, 50/60 Hz, single phase
  • Ampere 10 A
  • Max dimensions [wxdxh] 35x45x63 cm
  • Argon / Air nozzle Yes / Yes
  • Microscope type Vision 3D Lynx

Developed as an offshoot of the already famous Master 100, the new Master 3D is the utmost in simplicity.

Using a three-dimensional optical visor, it is possible to perform welding operations without the need to have the operator remove his glasses, if any.

This is very useful when more than one person uses the same station, as its use does not imply any regulation as is needed when we are in the presence of binoculars.

Hygiene also plays an important role when several people are using the same device; in this case the optical contact is very limited if not non-existent, preventing the consequences of possible contagion.

It can be mounted on an optional motor-driven platform that adjusts the height depending on the user, and is certainly the simplest and easiest solution that ElettroLaser can offer today.

Come closer, and enter the welding chamber view immediatel

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Finishing And Finishing Media Wet

  • Power 0, 3kW
  • Weight 33kg
  • supply 230V; 50Hz
  • dimensions 525x486x702mm
  • working bowl capacity 6l.
  • bowl diameter 210mm
  • media capacity: plastic chips 4kg, ceramic chips 5kg, porcelain chips 6, 5kg, stainless steel shot 18kg
Application:
  • mass finishing of small pieces (approx. 2-4kg of pieces at one time)
  • useful for: deburring, radiusing, degreasing, cleaning, smoothing, brightening, polishing
  • processing with ceramic, plastic, porcelain chips, stainless steel shots and walnut shells
Advantages:
  • processing time much faster compared to Vibratory Polishing Machines
  • toroidal movement enables very efficient targeted material erosion
  • tilted working bowl for easy unloading
  • working in wet and dry processing at the same time
  • reliability and durability-polyurethane lining of the working bowl is extremely abrasion resistant (8 times higher than steel)
Working Kit:
  • Disc Finishing Machine TE18x2 with two bowls and control panels
  • compound dosing unit
  • airflow system
  • separating unit
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Pressure Over Vacuum Casting Machine

  •   TVC3d
  • Number of casting programs 100
  • Crucible working capacity 200g Bronze 250g Silver 500g Gold
  • Flask max. diameter (mm) 90
  • Flask max. height (mm) 120
  • Induction heating power 2.5 kW
  • Vacuum pump  Ext. 4 m3/h
  • Pressure over vacuum 3 bar
  • Max. temperature 1250°C
  • Granulation unit -
  • Main alloys  Gold (Au), Silver (Ag), Copper (Cu), Brass, Bronze, Aluminium (Al) and their alloys,   Magnesium
Pressure over Vacuum Casting Machine, Double Chamber

TVCd is the pressure over vacuum casting machine designed to meet the more severe needs in lost wax casting production.
This machine works with a new, revolutionary double chamber concept. This innovative system gives several advantages compared with the traditional single chamber suction system currently available in the market.

In TVCd melting chamber and flask chamber are completely indipendent and at the moment of casting the machine can control the metal injection into the mold by applying a differential pressure during pouring.

This yields to a faster injection compared to the simply gravity pouring with the benefit to cast items at lower temperature. This will result in better surface finishing of the cast parts.

The casting cycle takes only few minutes and, while the previous flask is cooling down in protective gas for no oxidation, the next charge can be loaded into the crucible and melted, thus overlapping two cycles for no time waste.
The machine is fully automatic having also a PC based monitoring system for process parameters acquisition and production data management with easy editing of casting programs suitable for many kind of alloy (optional).

This revolutionary machine is the synthesis of the most advanced engineering and years of experience in casting that only TOPCAST will bring in your factory.

Gas Wash Procedure
  • Crucible loading operation introduces oxygen
  • The Gas Wash Purge procedure removes the oxygen (1) in a very fast and efficient way and then refills back the chambers with Argon or Helium gas (2)
  • Compared with the traditional crucible protection with flow-meter regulation the consumption of gas is dramatically reduced and the alloys oxidation is minimized
  • Moreover the crucible life is increased: TVC series crucible last up to 250 400 casting cycles according to the graphite quality
Melting
  • Advanced Self Tuning thermoregulation (AST) with exact temperature control of the melted alloys
  • Two Set-Points available: Homogenization and Casting Temperature
  • Medium frequency induction heating stirs the melted alloy and leads to a perfect homogeneity
  • Pulse Stirring Management (PSM) for an extremely low frequency stirring
  • Highest power density in the market features strongest stirring and low gold losses
Injection and Compression
  • When the stopper lifts up. it is very important to control the injection rate to avoid turbulences
  • TVC has the unique feature to have the injection rate controllable and programmable (IRC)
  • The metal enters smoothly inside the mould (4). Then, after filling and during the solidification phase, a strong compression takes place on the tree (5)
  • No turbulences in filling and high compression rate lead to a large reduction of shrinkage porosity phenomena
Tree protection after casting
  • Thanks to the double chamber concept, after the solidification phase, the flask cools down in a protective atmosphere while at the same time you can load your alloy in the melting chamber for the next melting.
  • This operation will allows an overlapping of the casting cycles which will give you the ability to protect longer the tree before removing it without loosing time and productivity
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Continuous Casting Induction Furnaces

TCC - Vacuum Continuous Casting Machines
TCC Vacuum Continuous Casting machines have been design with the most up-to-date technologies to give you semi-finished products with the best quality and in the shortest time.With only one machine, you will be able to obtain the semi-finished product you desire, such as wires, sheets or tubes.
TCC machines are equipped with Gas Wash Purge procedure which removes oxygen with the vacuum pump and fills back the melting chamber with inert gas, preventing the oxidation of the alloy in a very fast and efficient way.
Medium frequency induction heating stirs the melted alloy and leads to a perfect homogeneity, while the temperature is constantly monitored by two independent temperature controls.
As on option, it is possible to have an additional vacuum loading chamber, positioned on top of the cover with automatic crucible feeding mechanism, for continuous production.
During drawing, the temperature of the die is constantly monitored to obtain always the best density and quality in the semi-finished products. In addition, there are two independent temperature controls for preventing liquid metal leakage, one of them with an optical pyrometer aiming directly on the bar coming out from the die.
The drawing unitcan also be equipped with an extrainduction generator, which allows to restart the cycle afterthe production shutdown.
Pulling unit is equipped with devices for automatic detection of slippage phenomena between the roller and the semi-finished product. Another specific device will also detects the end of the cycle, when the bar reaches its end.
To reduce the risk of oxidation during drawing, the semi-finished products are under a constant inert gas flushing as they come out of the die.
In addition, when a quicker cooling is required, semi-finished products can be cooled down by a direct water sprinkle aiming on their profile.
Hydraulic cutting on the run is available on request, with automatic and programmable measurement of the profile length.
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Minting And Gold Bar Making Machine

TIP furnaces are designed to manufacture any size of ingots, from 100 g to kilo-bar either in gold or silver. Ingots are obtained by melting pre-weighted grains in a graphite mould placed inside the vacuum chamber and then by cooling appropriately the ingot during the solidification phase.

The machine is fully automatic having more than 100 programs for different ingot sizes. The operator only has to load the graphite mould with pre-weighted grains into the holding disk, close the loading chamber and press the START button to launch the automatic cycle. At the end of the cycle the furnace will return the gold or silver bar ready for the market stamp.

In order to increase productivity, the system has been conceived with 2 loading chambers and one melting chamber. This configuration allows for melting the next ingot while the previous one is cooling. This overlapped working mode is also important to decrease the running cost of the process because they are mainly related to the graphite mould consumption. A colder graphite mould in output increases the life of the same.

The heart of the machine is the induction generator and its coil, designed to maximize the heat transfer during the cycle. After loading the graphite mould, a pneumatic jack will lift the part up perfectly into the center of the magnetic field and the melting step will begin.

All melting and cooling process occur in a closed chamber in which vacuum and inert gases guarantee no metal or graphite oxidation. Gas can be chosen between Argon or Nitrogen.

 
TIP12 TIP40 TIP100
Application Gold and Silver Ingots Gold and Silver Ingots Gold and Silver Ingots
Number of melting programs 100 100 100
Max ingot weight 500g Silver
1000g Gold
500g Silver
1000g Gold
400 oz Gold
Max ingot footprint 115,5 x 52,5 mm 115,5 x 52,5 mm 200 x 80 x 45 mm
Productivity 10 kilo-bars 24kt gold per hour or 25 x 100g ingots per hour 25 kilo-bars 24kt gold per hour or 100 x 100g ingots per hour 6 x 400 oz Gold ingot per hour 
Induction power 12 kW 40 kW 100 kW
Vacuum pump Built-in 25 m3/h Built-in 25 m3/h Built-in 100 m3/h
Gas consumption 20 liter / cycle 20 liter / cycle 40 liter / cycle
Max. temperature 1600 °C 1600 °C 1350 °C


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Hydraulic Draw Bench

Hydraulic Draw Bench 30000 Kg

TRI30 is the ideal draw bench to process tubes and bars with circular cross section or with complex profile, capable to ensure high quality standards and accuracy of the finished product. Technologically advanced thanks to the use of top-level components and innovative design solutions covered by patent, the TRI30 draw bench is fully controlled by PLC for both working phases and safety protection.

10.000 Kg Hydraulic Draw Bench

TRI10 is the ideal draw bench to process tubes and bars with circular cross section or with complex profile, capable to ensure high quality standards and accuracy of the finished product. Technologically advanced thanks to the use of top-level components and innovative design solutions covered by patent, the TRI10 draw bench is fully controlled by PLC for both working phases and safety protection. More info on the below data sheet.

Hydraulic Drawing Bench Kit

KTF10 is a very compact draw bench to process semi-finished tubes or bars having a maximum total length of 1 meter ready for turning or rolling, capable to ensure high quality standards and accuracy of the final product. Technologically advanced thanks to the use of top-level components and innovative design solutions covered by patent, the KTF10 kit has the truck carries pliers perfectly aligned with the hole of the drawn in order to eliminate any formation of bending effects on the metal structure. More info on the below data sheet.

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Medium Frequency Induction Furnaces

All the G.B. F.LLI BERTONCELLO models of melting furnaces, mod. BETA static, mod. IDEAL with tilting crucible, mod.

MINI - mod. DELTA - mod. LARRY with vertical continuous casting, mod. LOGIC with horizontal continuous casting, have been designed by our engineers to achieve the best metallurgical quality on precious metal alloys melting process, with optional 1500C melting temperature as require d by some special alloys.

Advantages
  • Silent working
  • High-performing medium frequency induction generators
  • Stainless steel frame
  • Perfect homogeneity of the alloys thanks to our Pulse Mixing System
  • Quick melting
  • Easy control of the working parameters by PLC and touch screen video, temperature control by thermocouple, optional by optical detector
  • Monitor display for self-diagnosing and possible alarms with buzzer
  • Possibility to save the working recipes and parameters
  • Programmed maintenance with display warning
  • Protective gas injector to prevent metal oxidation
  • Graphite crucible with ceramic casing
  • Tongs to handle the extractable crucible

 
BETA 2 BETA 3 BETA 5 BETA 10 BETA 12
Crucible Heating Power 3,5 kW 4,5 kW 5,5 kW 10 kW 12 kW
Capacity of Graphite Crucible with Ceramic Casing 125 cm3
2,5 Kg - Au/999
2 Kg - Au/750
1,3 Kg - Ag/925
205 cm3
4 Kg - Au/999
3 Kg - Au/750
2 Kg - Ag/925
380 cm3
6 Kg - Au/999
4,7 Kg - Au/750
3,2 Kg - Ag/925
800 cm3
12 Kg - Au/999
10 Kg - Au/750
6,4 Kg - Ag/925
980 cm3
14 Kg - Au/999
12 Kg - Au/750
7,5 Kg - Ag/925
Maximum Temperature 1300 °C 1300 °C 1300 °C 1300 °C 1300 °C
Number of Working Datasheets to Save 100 100 100 100 100
Feeding Voltage 230 V
50/60 Hz
1 ph
230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
Furnace Dimensions 45x55x29 h
cm
45x55x29 h
cm
51x51x88 h
cm
51x51x88 h
cm
60x60x100 h
cm
Furnace Weight 44 Kg 46 Kg 110 Kg 150 Kg 172 Kg
On Request, Silicon Carbide Crucible with Ceramic Casing - - -






























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Heat Treatment Equipment

Our technology allows to obtain excellent results in the annealing and deoxidation of wires, strips, casting products and, in general, all the products made of precious alloys.

The furnace is composed of:
  • Refractory steel shovel for the manual loading
  • Heating chamber made of special refractory steel alloy, designed for controlled atmosphere
  • Stainless steel and refractory steel cooling chamber
  • Stainless steel cooling tank
  • Stainless steel basket for the manual discharge
  • Automatic regulation of temperature
  • Weekly and daily timer for automatic switching on/off
  • Timer to set the annealing time.
  • Buzzer alarm at the end of the cycle.
  • The furnace can be required with ammonia dissociator or, alternatively, with hydrogen and nitrogen gas mixer.
Advantages
  • Homogeneous annealing all over the length of the useful chamber
  • High deoxidizing standard which makes the furnace useful for the finished products, too.

  SYNTESI S1.20 SYNTESI S1.25 SYNTESI S1.29 SYNTESI S1.45
Chamber Dimensions 200x110 h mm 250x150 h mm 290x150 h mm 400x200 h mm
Heating Chamber Length 600 mm 1000 mm 1000 mm 1000 mm
Heating Zones 1 1 1 1
Maximum Temperature 950 °C 950 °C 950 °C 950 °C
On Request, Maximum Temperature - 1100 °C 1100 °C -
Furnace Heating Power 7,5 kW 9 kW 12 kW 18 kW
On Request, Ammonia Gas Dissociator 2 kW 2,5 kW 2,5 kW 3,5 kW
Hydrogen and Nitrogen Gas Mixer On request On request On request On request
Annealing Time Setting
Manual Loading Shovel
Manual Unloading Basket
Feeding Voltage 230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
230/400 V
50/60 Hz
3 ph
Furnace Dimensions 145x100x135 h
cm
240x110x155 h
cm
240x110x155 h
cm
275x140x175 h
cm
Furnace Weight 310 Kg 575 Kg 595 Kg 1100 Kg












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