Our Products #5746136

Efficient, time-saving single operator laser pulley alignment system prolongs machine life

• Efficient and easy: One-person operation


• Time-saving: Displays parallel offset, vertical and horizontal angle corrections all at once with only one system set-up


• No cross-check: Measure once and correct


• Reduces vibration and belt noise


• Reduces downtime and energy costs


• Prolongs belt, pulley and bearing life

VIBRONET Signalmaster stands alone in the league of high channel counting Online Condition Monitoring systems.

• More than 162 channels


• Intelligent string line architecture


• Low installation costs


• Seamless ATEX integration

The intelligent sensor knows at all times where to measure and which measurement is the right one.

• Easy data collection


• Coded measurement locations


• Stable connection via bayonet mount


• Reproducible results


• Tandem-piezo measuring element


• Current line drive (CLD) signal amplification


• Vibration acceleration, shock pulse (roller bearing condition), cavitation in pumps


• Compatible with VIBROTIP, VIBSCANNER, VIBXPERT


• Measures signals on low-speed machines (>2 Hz)


• Intrinsic safety (option)

VIBROTECTOR is the robust and easy to install vibration transmitter that optimizes your machines availability.

• Continuous vibration monitoring


• No additional hardware required


• Low installation costs


• Simple integration into your control system


• Robust compact design


• 4-20mA output


• Conforms to ISO 10816-3 and ISO 10816-7


• ATEX and IECEx certified for Zone 1/21 (optional)

The perfect solution for surface flatness, levelness and perpendicularity

• User-specific or automatic tolerances and free selection of any number of reference planes or points


• Measure angles between surfaces


• Customized reports


• Wireless communication between computer and receiver (optional)


• PC software for measurement analysis and professional reporting


• Powerful functionalities to compare two surfaces and to extend the measurement range for large surfaces.

Fast, easy, ALL IN ONE:

• Fast and comprehensive vibration data collection


• No time and effort spent on training thanks to the intuitive graphical user interface


• Minimum measuring time thanks to parallel digital data processing


• Real triaxial data acquisition


• Innovative RPM determination based on vibration signal


• Touch display: Shock-proof, high-contrast, glove-enabled

Protect your gears before they fail!

WEARSCANNER helps detect early signs of wear in pressurized lubricated systems.

• Detects bearing and gear teeth wear


• Avoids consequential damage


• Internal storage capacity for 150 days of measurement data


• Compact stainless steel housing


• Modbus TCP interface for easy integration to PLC


• Recognizes ferrite and non-ferrite material


• Switching alarm output.

All the units required for eddy current testing in the line can be placed on a convenient testing table that is height-adjustable. It can be raised or lowered to the level of the tested material. The units it holds depend on the application:

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  centering triples for guiding the test piece,

  
  


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  eddy current test coil,

  
  


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  as well as marker, encoder and magnetization and demagnetization units.

  
  

The test coil holder or magnetization unit is usually mounted on a sliding table to pull it out of the line for changeovers. The table is customized to meet on-site specifications and is often integrated in the conveyor.

• Alignment of horizontal, vertical and flange-mounted machines, coupled and uncoupled shafts


• Sensor withXL HD detectors and MEMS inclinometer


• Hundreds of positions are automatically measured during shaft rotation - SWEEP.


• Live monitoring of horizontal and vertical corrections at any angular sensor position on the shaft - Concurrent Live Move


• Flip machines functionality


• Save measurement reports as PDF onto a USB stick


• Bluetooth communication integrated in handheld unit and RS5 sensor


• Straightness results on both axes with only one measurement(Option)

The high-performance eddy current testing system for complex quality and process control tasks

• Clearly structured menus


• Intuitive operation using pushbuttons


• Ease of operation with large pushbuttons on a touchscreen with high resolution


• Ease of service with a few, simply replaceable components


• Interfaces for communication with system controls


• Up to 10 channels at up to 6 test positions


• Extensive test result documentation


• Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task.


• Higher productivity due to higher throughput speeds (if used with rotating systems)


• Operation without air-conditioning system and without additional cabinet up to 40 C ambient temperature


• Higher spatial resolution for fault marking and reduction of false scrap

For offline testing, PRUFTECHNIK plans and supplies complete conveyor systems used in transporting the product to be tested.

The conveyor is customized to meet product specifications, space limitations and sorting requirements. It consists of an infeed conveyor, a testing table, an outfeed conveyor and a sorting system using belt troughs. Optionally, PLC-controlled transfer arms enable automatic sorting. The sorting system can distinguish between several product quality grades.

Monitor the actual process-related positional changes such as thermal growth

• Continuous measurement of machine positional changes during operation


• Accurate measurement of the actual thermal target values


• Live display of horizontal and vertical coupling and feet values


• Display the trend of horizontal and vertical coupling and feet values


• Flexible definition of markers to indicate events during measurement


• Bluetooth module for wireless data transmission between measurement sensor and computer.

High frequency technology for outstanding heating performance

• Suitable for bearings up to 10 kg


• Portable and compact induction heater


• Magnetic temperature probe up to 180C


• No support yoke required


• Predictive temperature control (no overheating)


• Available options: Voltage from 100 - 230 V and frequency 50/60 Hz.

Designed to speed up machine corrections

• Bur-free for higher accuracy in machinery alignment


• Four machine foot sizes, eight thicknesses


• Corrosion-resistant high-quality stainless steel


• Time-saving permanent thickness / dimension marking


• No 'leaf spring' effect from stacked shims: only 3 shims are enough!


• Perfectly flat for stable, consistent machine support


• Perforated tab for easier positioning and removal

Inductive displacement and proximity sensors are used for measuring displacement and shaft vibration on rotating machinery.

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  Non-contact measurement

  
  


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  Sensors are easy to mount

  
  


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  Broad linearity/working range

  
  

Precision Meets Connectivity

• Tablet-like capacitive touchscreen with 3D display


• Extremely durable with strengthened glass screen and tough housing


• Inbuilt mobile connectivity: RFID, Wi-Fi, Bluetooth and camera


• Multi-coupling Shaft measurement up to 6 coupling simultaneously


• Real time high measurement quality with intelliSWEEP, intelliPASS and intelliPOINT


• Cardan shaft alignment with shaft in place


• Horizontal and Vertical Move simulator


• Multi-coupling Live-Move in both Horizontal and Vertical directions simultaneously


• Vertical machine alignment with vertiSWEEP continuous measurement mode


• Soft foot diagnosis


• Monitor relative machine positional changes continuously with Multi-coupling Live Trend


• Vibration Spot Check to measure overall values


• ALIGNMENT RELIABILITY SOFTWARE 4.0 software with cloud data transfer*

Precision Meets Connectivity

• Tablet-like capacitive touchscreen with 3D display


• Extremely durable with strengthened glass screen and tough housing


• Inbuilt mobile connectivity: RFID, Wi-Fi, Bluetooth and camera


• Multi-coupling Shaft measurement up to 6 coupling simultaneously


• Real time high measurement quality with intelliSWEEP, intelliPASS and intelliPOINT


• Cardan shaft alignment with shaft in place


• Horizontal and Vertical Move simulator


• Multi-coupling Live-Move in both Horizontal and Vertical directions simultaneously


• Vertical machine alignment with vertiSWEEP continuous measurement mode


• Soft foot diagnosis


• Monitor relative machine positional changes continuously with Multi-coupling Live Trend


• Vibration Spot Check to measure overall values


• ALIGNMENT RELIABILITY SOFTWARE 4.0 software with cloud data transfer*

Permanently installed, as a hand-held probe or connected via a magnetic mount, PRUFTECHNIK temperature probes quickly provide reproducible and precise temperature values.

Universal mounting for cardan shafts

• Quick measurement set-up. No need to remove the shaft.


• Fits shaft diameters of approx. 50 mm to 500 mm / 2" to 20"


• Two bracket sets available according to the shaft rotation degree