Ajman, United Arab Emirates
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1 Products availableIndustrial & Oil Seals
1 Products availableInsulators, Mineral Wool, Glass Wool & Insulation Materials
1 Products availableFibers
1 Products availablePet And Farming Animals
1 Products availableStainless Steel Pipes
1 Products availableValves & Valve Fittings
1 Products availableFlanges
1 Products availableOur product range contains a wide range of Cork Rubber Sealing Material
ACE- Alpha products offers a wide range of gasket materials. They can be used for specific industrial applications and are all available in different gasket sheet sizes in order to provide the most suitable sealing solution for our customers.
Selection of the most appropriate gasket material strongly depends on several factors such as pressure, operating temperature, media, chemical composition , type of flange, number of bolts.
Our gaskets are made ofCompressed Non Asbestos Synthetic Fibers gasketing materials (CSF), OrganicFibres, Aramid Fibres, Glass Fibres, Carbon Fibres, Mineral Fibres, etc.,
Available with additional improvements: Graphite coating, PTFE & Anti stick coating, With wire reinforcement on request.
Std.LineType
| Composition | Max T (C/F) | Max P.(bar/ psi) | Properties & application | ||
|---|---|---|---|---|---|
| BA - 202 | Organic Fibres, NBR | Peak Continuous |
180/356 140/284 |
40/580 | Good resistance to water, gases,oils,fuels at lower loading |
| BA - 203 | Aramid fibers, NBR | Peak Continuous |
250/482 200/392 |
50/725 | Good resistance to water, gases,oils, fuels at medium loading |
| BA - 50 | Aramid fibers, NBR | Peak Continuous |
280/536 220/428 |
80/1160 | Good resistance to water, gases, fuels, food industry and oils good dynamic resistance for higher loading- WRAS/WQc, approved |
| BA - 55 | Synthetic fibers, NBR | Peak Continuous |
350/662 270/518 |
100/1450 | excellent and economical solution for a wide range of applications |
| BA - U | Aramid fibers, NBR | Peak Continuous |
350/662 250/482 |
100/1450 | Excellent gasket material for general use with extremely wide application range.- WRAS/WQc, |
| BA - GL | Glass fibers, NBR | Peak Continuous |
440/824 350/662 |
100/1450 | Sealing of very broad range of media at high temperatures. |
| BA - CF | Carbon fibers, NBR | Peak Continuous |
400/752 300/572 |
100/1450 | Sealing of steam and very aggressive media in chemical and petrochemical industries |
| BA - Auto | Aramid fibers, SBR | Peak Continuous |
280/536 220/428 |
80/1160 | Sealing at low surface stresses in automotive and chemical industry |
| BA - N | Aramid fibers, CR | Peak Continuous |
350/662 270/518 |
100/1450 | Sealing of different applications in the refrigeration industry |
| BA - C | Aramid fibers, CSM | Peak Continuous |
200/392 150/302 |
60/870 | Sealing of extremely aggressive media in many industries |
| BA - R | Aramid fibers, NBR, wire reinforced | Peak Continuous |
400/752 350/662 |
140/2030 | Applications where resistance to the high dynamic loadings is the premium requirement |
| BA - R300 | Inorganic, NBR, wire reinforcement | Peak Continuous |
550/1022 450/842 |
500/7251 | extreme dynamic conditions in the automotive industry, petrochemical industryand shipyards |
| BA - 302 | Inorganic fibers, NBR, special reinforcement | Peak Continuous |
650/1202 600/1112 |
500/7251 | The most demanding requirements in automotive industry, petrochemical industry & shipyards |
Ace Alpha is a Supplier of custom spiral wound gaskets. Ace-Alpha -engineered spiral wound gaskets are ideal for applications that demand a gasket with the highest-quality flexibility and recovery to maintain a seal even in conditions characterized by fluctuating temperature and pressure.
Composed of a steel centering (outer) ring, a spiral wound sealing strip (filler) and an inner ring made of special steel, spiral wound gaskets are created by winding alternating strips of metal and filler material. Depending on the chemical compatibility requirements, the filler and winding material can be changed.
The spiral wound gasket depends upon the mechanical characteristics of a formed metal spiral strip, rather than the compressive virtues of more traditional gasket materials. This makes it particularly suitable for low or fluctuating bolt loads. The sealing strips, or fillers, are usually graphite, although other materials such as PTFE , Non Asbestos, ceramic., may be used, the windings are always s/steel
These gaskets are manufactured to International specifications such as ASME, DIN, JIS, BS We also manufacture to customer's specifications
PTFE gaskets are one of the most suitable types of gaskets for a variety of sealing applications and are mostly based on virgin PTFE, PTFE compounds, filled PTFE or expanded PTFE. It is a fluoropolymere, which features an outstanding chemical resistivity to almost all chemicals, good thermal insulation properties, and useful mechanical and processing characteristics.
They can be mostly used in valve seats, bearings, requested to resin sliding and chemicals, elastic bands for an-lubricated compressors, O-rings where elastomers cannot withstand
ACE - Alpha PTFE ProductsPTFE provides excellent thermal insulation and is the most chemically resistant plastic known. It is unaffected by most corrosive liquids, vapors and gases, and conforms to both FDA and AMS specifications. PTFE will insulate to 500 volts per mil and does not melt. Because of these properties, PTFE gaskets, washers and seals are used in the following industries:
An extended range of improved mechanical and processing properties can be additionally reached by a combination of virgin PTFE and different fillers.
ACE- ALPHA Rubber is the most cost-effective material to use where temperatures and pressures are low and the chemical environment is mild.
Different elastomers offer different mechanical and chemical properties. Cloth inserted materials are better able to handle movement and high compression loads.
Ace- alpha rubber gaskets that can be die cut or CNC flash cut from a variety of rubber materials.
Typically used in piping and plumbing applications, our rubber gaskets offer excellent resilience and sealing for applications involving low temperatures and pressures and mild chemical environments.
Material
| Temp. (F) | P Max (psi) | Thick. (in.) | Applications/Features | |
|---|---|---|---|---|
| Neoprene (Chloroprene) | -40 to 225 | 150 | 1/16 to 1/4 | Gases, inorganic acids & alkalis. Excellent weather/abrasion resistance. |
| EPDM | -40 to 212 | 150 | 1/16 to 1/4 | Water, steam, animal/vegetable oils, oxygenated solvents. Excellent weather resistance. |
| SBR | -20 to 140 | 100 | 1/32 to 1 | Acids, organic salts & alkalis. Non-toxic. Abrasion resistant. Soft. |
| Silicone | -20 to 170 | 150 | 1/32 to 1/4 | Oil/gasoline. Excellent weather resistance. Handles movement. High tensile strength. |
| Nitrile (NBR, Buna-N) | -25 to 170 | 150 | 1/32 to 2 | Oil/Aromatic fuels, mineral, animal and vegetable oils, solvents and hydraulic fluid. Available in commercial, premium and FDA grades. |
| Silicone | to 400 | 150 | 1/32 to 1/4 | High temperature air or water (not oil or steam). Soft. Available in FDA grade. |
| Viton® | to 400 | 150 | 1/32 to 1/4 | Oil/Aromatic fuels, mineral, animal and vegetable oils, solvents and hydraulic fluid. |
Ceramic fiber has a continuous Operating temperature of 2300 F/ 1260 C. It is woven with as insert material of either glass fibres or inconel wire for added strength and durability.
Our Ceramic product provided a versatile solution to your high temperature protection needs in the construction power plant, chemical processing, Shipyards, refinery and many other industries.
*The Tapes are also available with pressure sensitive adhesive on one side
*Ropes variants are Twisted and braided
*Vermiculite coating can also be done on all the products
ACE Alpha Flange Insulation Kits are designed to ensure electric insulation and to combatthe effects of corrosion often found in flanged pipe systems. By eliminating metal-to-metal contact, static current is halted to prevent corrosion and aid in the cathodic protection of the piping system.
They can be used to control stray electric currents in piping at oil, gas, water, refinery and chemical plants in order to increase the effectiveness of cathodic protection systems.
Experience has shown that the cathodic protection, together with a high grade passive corrosion protection by application of coating on the pipeline, provides a most efficient and economical solution.
Isolation gasket kits are designed to prevent leakage while protecting your system from corrosion caused by electricity. Several different styles are available to meet your specific requirements.
Type E (Full Face Gaskets)This gasket kit provides complete protection of both flange faces. The gasket has same outside diameter of flanges. This feature will prevent collection of foreign matter between the flange faces to ensure complete cathodic isolation
Type F (Raised face Gaskets)This gasket is manufactured to fit only the raised face surface of the flanges. Outside diameter of the gasket is designed to be slightly less than the inside diameter of the bolt circle. It is recommended that the flanges be wrapped to prevent foreign material from "shorting out" the flanges.
We offer wide range of superior quality Stainless Steel, Carbon Steel, Alloy Steel Flanges which are suitable for heavy duty industrial application & to ensure high tensile strength and superior toughness. The flanges we offer are known for its precise dimension and high performance and as per the specification of Customers.
We bring to our Customers high grade Fittings that are available in different specifications. The range we offer includes Stainless Steel Forged Fittings, Carbon Steel Forged Fittings, Alloy Steel Forged Fittings. These are made from graded materials to meet the customers expectations and needs. Our products are appreciated for their high tensile strength, trouble free usage and durability.
We can offer wide variety in Prime, Excess Prime and Secondary quality coils and sheets. For the most economical use we can offer you silicon steel lamination sheets recovered from transformers. Our product lines are mainly for power generation purposes - including power and distribution transformers, electric motors, generators, cables and metals with copper, aluminum, brass and lead contents.
Rubber cork is available in sheet forms having standard size of 915 mm X 915 mm or 915 mm X 610 mm and thickness varying from 0.8 mm to 20 mm. Other sizes are available on request. Sheets can be supplied as per IS 4253 Part II specifications or international specifications/customer specifications.
Ace Alpha packing provides a wide range of high-performance mechanical packing to supply to the most demanding conditions in a wide range of markets. We only carry the highest-quality packing designed to provide superior sealing capabilities in even the most severe environments.
RSS packing can be made from many materials and in many different sizes, depending upon the specific application involved.
Packing Styles PTFE
An economical seal for where sealing faces are narrow and it can be produced in a variety of shapes. It is used for heat flanges, exhaust gases, narrow flanges. RSS jacketed gaskets are made of a thin metallic outer shell that contains a resilient filler material. The metal casing protects the filler and is resistant to pressure, temperature and corrosion.
AdvantagesCarbon steel, soft iron, SS304, SS316, 316L, SS321, SS410, brass, copper, inconel
Filler material:non-asbestos, graphite, PTFE etc.,
Type:There are many different styles of jacketed gaskets available. The following is a selection of the most commonly used styles.
Ace alpha - GM 004 is a gasket material is made from flexible graphite sheet reinforced with a single insertion of metal mesh.
Reinforced Graphite composite Sheet is used frequently in flange connections for piping and machinery. Its wide temperature range and excellent stress retention make it extremely suitable for use in steam systems, in the chemical and petrochemical industries, processing industry, etc.
Ace Alpha Flexible graphite roll (sheet) is made from flake graphite with high carbon content which is gone through chemical treatment, expanding under high temperature and then rolling.It has the characteristics of high temperature resistance, corrosion resistance and good elasticity, and is the basic material for making all kinds of reinforced graphite sheets, graphite tapes, packing and sealing gaskets.
Working temperature-200650C(in air), -2003000C(in non-oxidizing media).
Ace alpha GT 005 is a gasket material made from flexible graphite sheet reinforced with a single insertion of tanged 0.10 mm thick 316 stainless steel. GT-003 is used in the chemical and petrochemical industry, at high surface loads or high operating pressures. This type of material features has very good strength and creep resistance, chemical stability and high tightness.
Ace alpha GS 002 self-adhesive graphite tape is provided in a unique dispenser that allows for easy field access and prevents waste associated with loose rolls. Furnished with a strong self-adhesive backing strip to facilitate installation as a form-in-place gasket.
GS 002 is used in Heat exchangers, reactors, pumps, valves, bonnets & for various service conditions.
Oil & Gas pipeline cleaning pigs are used during pre-commission and on-stream cleaning where rust, millscale, sand, wax, organic growth, mud, oxides, and other foreign matter exist. Sizes range from 2" through 48", with brush con gurations including wire wheel, split-ring, wrap-around, and spring-loaded.
Ace Alpha International FZE (Ace Alpha International FZE)P.O. Box: 3369 Ajman Free Zone Ajman, United Arab Emirates
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