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Ace Alpha International FZE
location Ajman, United Arab Emirates

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Our Products

  1. Coal & Charcoal 3 Products available
  2. Gaskets 3 Products available
  3. Badges, Emblems & Lanyards

    1 Products available
  4. Industrial & Oil Seals

    1 Products available
  5. Insulators, Mineral Wool, Glass Wool & Insulation Materials

    1 Products available
  6. Fibers

    1 Products available
  7. Pet And Farming Animals

    1 Products available
  8. Stainless Steel Pipes

    1 Products available
  9. Valves & Valve Fittings

    1 Products available
  10. Flanges

    1 Products available
  11. Others Products 3 Products available

Our Products

We are leaders in the market for providing best range of Cork Rubber Sealing Material

Non Asbestos Sheets

ACE- Alpha products offers a wide range of gasket materials. They can be used for specific industrial applications and are all available in different gasket sheet sizes in order to provide the most suitable sealing solution for our customers.

Selection of the most appropriate gasket material strongly depends on several factors such as pressure, operating temperature, media, chemical composition , type of flange, number of bolts.

Our gaskets are made of

Compressed Non Asbestos Synthetic Fibers gasketing materials (CSF), OrganicFibres, Aramid Fibres, Glass Fibres, Carbon Fibres, Mineral Fibres, etc.,

Available with additional improvements: Graphite coating, PTFE & Anti stick coating, With wire reinforcement on request.

Std.LineType

  Composition Max T (C/F) Max P.(bar/ psi) Properties & application
BA - 202 Organic Fibres, NBR Peak
Continuous
180/356
140/284
40/580 Good resistance to water, gases,oils,fuels at lower loading
BA - 203 Aramid fibers, NBR Peak
Continuous
250/482
200/392
50/725 Good resistance to water, gases,oils, fuels at medium loading
BA - 50 Aramid fibers, NBR Peak
Continuous
280/536
220/428
80/1160 Good resistance to water, gases, fuels, food industry and oils good dynamic resistance for higher loading- WRAS/WQc, approved
BA - 55 Synthetic fibers, NBR Peak
Continuous
350/662
270/518
100/1450 excellent and economical solution for a wide range of applications
BA - U Aramid fibers, NBR Peak
Continuous
350/662
250/482
100/1450 Excellent gasket material for general use with extremely wide application range.- WRAS/WQc,
BA - GL Glass fibers, NBR Peak
Continuous
440/824
350/662
100/1450 Sealing of very broad range of media at high temperatures.
BA - CF Carbon fibers, NBR Peak
Continuous
400/752
300/572
100/1450 Sealing of steam and very aggressive media in chemical and petrochemical industries
BA - Auto Aramid fibers, SBR Peak
Continuous
280/536
220/428
80/1160 Sealing at low surface stresses in automotive and chemical industry
BA - N Aramid fibers, CR Peak
Continuous
350/662
270/518
100/1450 Sealing of different applications in the refrigeration industry
BA - C Aramid fibers, CSM Peak
Continuous
200/392
150/302
60/870 Sealing of extremely aggressive media in many industries
BA - R Aramid fibers, NBR, wire reinforced Peak
Continuous
400/752
350/662
140/2030 Applications where resistance to the high dynamic loadings is the premium requirement
BA - R300 Inorganic, NBR, wire reinforcement Peak
Continuous
550/1022
450/842
500/7251 extreme dynamic conditions in the automotive industry, petrochemical industryand shipyards
BA - 302 Inorganic fibers, NBR, special reinforcement Peak
Continuous
650/1202
600/1112
500/7251 The most demanding requirements in automotive industry, petrochemical industry & shipyards


























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Spiral Wound Gaskets

  •   Spiral Wound Metaillic Gasket- sealing element only - without guide and Inner ring
  • IGR Spiral Wound Metallic Gasket with inner ring (Inner rings generally of stainless steel)
  • OIGR Spiral Wound Metallic Gasket with Guide (outer) ring. (Centering ring made of carbon steel , stainless steel and other metals)
  • OGR Spiral Wound Metallic Gasket with inner & outer rings. (Rings are made of carbon steel stainless steel and other metals)

Ace Alpha is a Supplier of custom spiral wound gaskets. Ace-Alpha -engineered spiral wound gaskets are ideal for applications that demand a gasket with the highest-quality flexibility and recovery to maintain a seal even in conditions characterized by fluctuating temperature and pressure.

Composed of a steel centering (outer) ring, a spiral wound sealing strip (filler) and an inner ring made of special steel, spiral wound gaskets are created by winding alternating strips of metal and filler material. Depending on the chemical compatibility requirements, the filler and winding material can be changed.

The spiral wound gasket depends upon the mechanical characteristics of a formed metal spiral strip, rather than the compressive virtues of more traditional gasket materials. This makes it particularly suitable for low or fluctuating bolt loads. The sealing strips, or fillers, are usually graphite, although other materials such as PTFE , Non Asbestos, ceramic., may be used, the windings are always s/steel

These gaskets are manufactured to International specifications such as ASME, DIN, JIS, BS We also manufacture to customer's specifications

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Alpha PTFE Gaskets

PTFE gaskets are one of the most suitable types of gaskets for a variety of sealing applications and are mostly based on virgin PTFE, PTFE compounds, filled PTFE or expanded PTFE. It is a fluoropolymere, which features an outstanding chemical resistivity to almost all chemicals, good thermal insulation properties, and useful mechanical and processing characteristics.

They can be mostly used in valve seats, bearings, requested to resin sliding and chemicals, elastic bands for an-lubricated compressors, O-rings where elastomers cannot withstand

ACE - Alpha PTFE Products
  • PTFE Sheets- Skived PTFE /Molded PTFE / filled PTFE / Extruded PTFE/ Expanded PTFE
  • PTFE Rods- Molded PTFE / filled PTFE / Extruded PTFE
  • PTFE Tube-Molded PTFE / PTFE Hose / Extruded PTFE
  • PTFE Gaskets
  • PTFE Joint sealent
  • PTFE Envelop gaskets
  • PTFE Valve stem packing

Applications

PTFE provides excellent thermal insulation and is the most chemically resistant plastic known. It is unaffected by most corrosive liquids, vapors and gases, and conforms to both FDA and AMS specifications. PTFE will insulate to 500 volts per mil and does not melt. Because of these properties, PTFE gaskets, washers and seals are used in the following industries:

  • Electrical Applications
  • Food, Beverage & Pharmaceutical
  • Laboratories
  • Petrochemical & Chemical Processing
  • Semi-Conductor

An extended range of improved mechanical and processing properties can be additionally reached by a combination of virgin PTFE and different fillers.

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Rubber Rolls

ACE- ALPHA Rubber is the most cost-effective material to use where temperatures and pressures are low and the chemical environment is mild.

Different elastomers offer different mechanical and chemical properties. Cloth inserted materials are better able to handle movement and high compression loads.

Ace- alpha rubber gaskets that can be die cut or CNC flash cut from a variety of rubber materials.

Typically used in piping and plumbing applications, our rubber gaskets offer excellent resilience and sealing for applications involving low temperatures and pressures and mild chemical environments.

Material

  Temp. (F) P Max (psi) Thick. (in.) Applications/Features
Neoprene (Chloroprene) -40 to 225 150 1/16 to 1/4 Gases, inorganic acids & alkalis. Excellent weather/abrasion resistance.
EPDM -40 to 212 150 1/16 to 1/4 Water, steam, animal/vegetable oils, oxygenated solvents. Excellent weather resistance.
SBR -20 to 140 100 1/32 to 1 Acids, organic salts & alkalis. Non-toxic. Abrasion resistant. Soft.
Silicone -20 to 170 150 1/32 to 1/4 Oil/gasoline. Excellent weather resistance. Handles movement. High tensile strength.
Nitrile (NBR, Buna-N) -25 to 170 150 1/32 to 2 Oil/Aromatic fuels, mineral, animal and vegetable oils, solvents and hydraulic fluid. Available in commercial, premium and FDA grades.
Silicone to 400 150 1/32 to 1/4 High temperature air or water (not oil or steam). Soft. Available in FDA grade.
Viton® to 400 150 1/32 to 1/4 Oil/Aromatic fuels, mineral, animal and vegetable oils, solvents and hydraulic fluid.
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Ceramic Fiber

Ceramic fiber has a continuous Operating temperature of 2300 F/ 1260 C. It is woven with as insert material of either glass fibres or inconel wire for added strength and durability.

Our Ceramic product provided a versatile solution to your high temperature protection needs in the construction power plant, chemical processing, Shipyards, refinery and many other industries.

  • Ceramic woven tapes
  • Ceramic woven cloth
  • Vermiculite coated ceramic woven cloth
  • Ceramic rope Braided / Twisted
  • Ceramic Fiber sleeve
  • Ceramic fiber paper
  • Ceramic needle blankets

*The Tapes are also available with pressure sensitive adhesive on one side

*Ropes variants are Twisted and braided

*Vermiculite coating can also be done on all the products

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Flange Insulation Gasket Kits

ACE Alpha Flange Insulation Kits are designed to ensure electric insulation and to combatthe effects of corrosion often found in flanged pipe systems. By eliminating metal-to-metal contact, static current is halted to prevent corrosion and aid in the cathodic protection of the piping system.

They can be used to control stray electric currents in piping at oil, gas, water, refinery and chemical plants in order to increase the effectiveness of cathodic protection systems.

Experience has shown that the cathodic protection, together with a high grade passive corrosion protection by application of coating on the pipeline, provides a most efficient and economical solution.

Isolation gasket kits are designed to prevent leakage while protecting your system from corrosion caused by electricity. Several different styles are available to meet your specific requirements.

Type E (Full Face Gaskets)

This gasket kit provides complete protection of both flange faces. The gasket has same outside diameter of flanges. This feature will prevent collection of foreign matter between the flange faces to ensure complete cathodic isolation

Type F (Raised face Gaskets)

This gasket is manufactured to fit only the raised face surface of the flanges. Outside diameter of the gasket is designed to be slightly less than the inside diameter of the bolt circle. It is recommended that the flanges be wrapped to prevent foreign material from "shorting out" the flanges.

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Stainless Steel Pipes

  •   ½" to 72"
  • Execution Seamless & Welded Pipes, ERW, HFW, SAW, DSAW
  • Standards API, ASTM/ASME. BS
  • Materials & Grades Carbon Steel, Alloys, Stainless Steel, API5LB, A106 Gr B, API5L Gr x-42, x-52 & x-60, x-70, A333 Gr 6. A312 Gr 316/316L, 304/304L, A790M UNS-S 31803, S32750.
  • Specials Finned Tubes, Head Exchangers, Tubes, Casting, & Tubing Duplex.
  • Coating Polythene, Epoxy, Cement Lining.
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Flanges & Fittings

  • Type WN, SW, Blind, Threaded, SORF.
  •   ½" to 72" #150 to #2500 Wide Range of thickness & Spec.
  • Standards API, ASTM/ASME, BS
  • Materials & Grades Carbon Steel, Alloys, Stainless Steel Duplex St. St., A105, FL2, 304?304L, 316/316L, F51, F53.
  • Special Spectacle Blinds, Drip Rings, LWN, Nozzles, Insulation Flanges.

We offer wide range of superior quality Stainless Steel, Carbon Steel, Alloy Steel Flanges which are suitable for heavy duty industrial application & to ensure high tensile strength and superior toughness. The flanges we offer are known for its precise dimension and high performance and as per the specification of Customers.

We bring to our Customers high grade Fittings that are available in different specifications. The range we offer includes Stainless Steel Forged Fittings, Carbon Steel Forged Fittings, Alloy Steel Forged Fittings. These are made from graded materials to meet the customers expectations and needs. Our products are appreciated for their high tensile strength, trouble free usage and durability.

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Cork Rubber Sealing Material

We can offer wide variety in Prime, Excess Prime and Secondary quality coils and sheets. For the most economical use we can offer you silicon steel lamination sheets recovered from transformers. Our product lines are mainly for power generation purposes - including power and distribution transformers, electric motors, generators, cables and metals with copper, aluminum, brass and lead contents.

Rubber cork is available in sheet forms having standard size of 915 mm X 915 mm or 915 mm X 610 mm and thickness varying from 0.8 mm to 20 mm. Other sizes are available on request. Sheets can be supplied as per IS 4253 Part II specifications or international specifications/customer specifications.

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Gland Packings

Ace Alpha packing provides a wide range of high-performance mechanical packing to supply to the most demanding conditions in a wide range of markets. We only carry the highest-quality packing designed to provide superior sealing capabilities in even the most severe environments.

RSS packing can be made from many materials and in many different sizes, depending upon the specific application involved.

Packing Styles PTFE
  • Alpha-009 PTFE fiber packing of 100% virgin fibers
  • Alpha-099 PTFE Graphite gland packing
  • Alpha-010 PTFE fiber packing with Synthetic rflon Lubricant
  • Alpha-011 Synthetic PTFE fiber packing
  • Alpha-012 Economical PTFE fiber packing
  • Alpha-47 PTFE Graphite packing with Synthetic Yarn reinforced
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Metal Jacketed Gaskets

An economical seal for where sealing faces are narrow and it can be produced in a variety of shapes. It is used for heat flanges, exhaust gases, narrow flanges. RSS jacketed gaskets are made of a thin metallic outer shell that contains a resilient filler material. The metal casing protects the filler and is resistant to pressure, temperature and corrosion.

Advantages
  • Economical
  • Easy to handle and install
  • Suitable for high temperature
  • Suitable for narrow flanges
  • Good blow-out resistance
Jacketed material:

Carbon steel, soft iron, SS304, SS316, 316L, SS321, SS410, brass, copper, inconel

Filler material:

non-asbestos, graphite, PTFE etc.,

Type:

There are many different styles of jacketed gaskets available. The following is a selection of the most commonly used styles.

  • Single Jacket: The most basic form of jacketed gasket, with coverage on one face and both edges.
  • Single Jacket with Overlap: Where full coverage is needed and flange is narrow relative to gasket ID.
  • Double Jacket: Where full coverage is needed and flange is wide relative to gasket ID.
  • Double Jacket with Double Shell: Stronger and more rigid than double jacket gasket.
  • Double Gasket Corrugated: Corrugations create a labyrinth seal across the gasket face.
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Gate Valves

  •   ½
  • Ball Floating & Trunnion Execution Split body, Top Entry, Side Entry, Fully Welded.
  • Standard BS5351, AP16D and API6A
  • Gate, Globe, Check Forged & Cast Execution
  • Standards BS5352, BS1414, BS1873, BS1868, API60, API602
  • Butterfly Valves Regular & Offset design CI & CS Execution
  • Standards BS5155, API609
  • Constructions Wafer, Semi-lug, Single & Double Flanged
  • Materials & Grades A105N, WCB, WCC, LF2, LCB, LCC, F316L, F304L, F321, CF8, CF8C, CF8M, F5, F9, F11, F51, F53
  • Special Metal Seated Valves, Cryogenic Valves, Actuated Valves, Exotic Alloy Valves
  • Coating Polythene, Epoxy, Cement Lining
  • Operating Lo, Go Hydraulic Electric Movement
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Flexible Graphite Sheet With Metal Mesh

Ace alpha - GM 004 is a gasket material is made from flexible graphite sheet reinforced with a single insertion of metal mesh.

Reinforced Graphite composite Sheet is used frequently in flange connections for piping and machinery. Its wide temperature range and excellent stress retention make it extremely suitable for use in steam systems, in the chemical and petrochemical industries, processing industry, etc.

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Plain Graphite Sheets

Ace Alpha Flexible graphite roll (sheet) is made from flake graphite with high carbon content which is gone through chemical treatment, expanding under high temperature and then rolling.It has the characteristics of high temperature resistance, corrosion resistance and good elasticity, and is the basic material for making all kinds of reinforced graphite sheets, graphite tapes, packing and sealing gaskets.

Working temperature-200650C(in air), -2003000C(in non-oxidizing media).

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Flexible Graphite Sheet

Ace alpha GT 005 is a gasket material made from flexible graphite sheet reinforced with a single insertion of tanged 0.10 mm thick 316 stainless steel. GT-003 is used in the chemical and petrochemical industry, at high surface loads or high operating pressures. This type of material features has very good strength and creep resistance, chemical stability and high tightness.

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Graphite Tape For Flange Joints

Ace alpha GS 002 self-adhesive graphite tape is provided in a unique dispenser that allows for easy field access and prevents waste associated with loose rolls. Furnished with a strong self-adhesive backing strip to facilitate installation as a form-in-place gasket.

GS 002 is used in Heat exchangers, reactors, pumps, valves, bonnets & for various service conditions.

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Industrial Pipe Cleaning Pigs

Oil & Gas pipeline cleaning pigs are used during pre-commission and on-stream cleaning where rust, millscale, sand, wax, organic growth, mud, oxides, and other foreign matter exist. Sizes range from 2" through 48", with brush congurations including wire wheel, split-ring, wrap-around, and spring-loaded.

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