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Bitumen Emulsions have being developed and exponentially increased sinned they were created in 1900. Estimated presently at 20% of the global bitumen use, bitumen emulsions are basically an O/W Oil on Water solution A dispersion of bitumen particles on water, stabilized with the addiction of surfactants Surface active agents or most commonly known as emulsifiers, that will permit the bitumen to de diluted in water. They are primarily used for tack coats for use in between hot mix asphalt layers and prime coats for thin hot mix surfacing layers or a chip seal pavements.

Bitumen emulsions are divided into three categories:

• Anionic with negatively charged globules
• Cationic with positively charged globules
• Non-ionic with neutral globules.

Bitumen Emulsion is an area where technological progress is still being made to meet the requirements of pavement engineering. Anionic emulsions were first developed. They are currently less favored than the cationic emulsions, as cationic emulsions coat the aggregates more efficiently due to their positive load and have therefore better adhesion properties. Cationic Emulsion is both more favored and more widely used.

Emulsified Bitumen usually consists of bitumen droplets suspended in water. This dispersion under normal circumstances would not take place, since everyone knows that oil and water dont mix, but if an emulsifying agent is added to the water the asphalt will remain dispersed. Most emulsion are used for surface treatments. Emulsions enable much lower application temperatures to be used. Application temperatures range from 45C to 70C. This is much lower than the 150 to 190C used for hot mix asphalt cements. The lower application temperatures will not damage the asphalt and are much safer for field personnel.

In the production of bitumen emulsion, water is treated with an emulsifying agent and other chemicals and is pumped to a colloid mill along with bitumen. The colloid mill breaks the bitumen up into tiny droplets. The emulsifying agent migrates to the asphalt-water interface and keeps the droplets from coalescing. The emulsion is then pumped to a storage tank.

Bitumen emulsions are complicated and good chemistry is required to reach target desired emulsion properties. Variables in emulsion production include the base bitumen and the type and amount of emulsifying agent. There are two basic classifications of emulsions globally usually used, anionic bitumen emulsions and cationic bitumen emulsions. The type (chemistry) of the emulsifying agent used, determines the designation. Emulsifying agents are the chemicals used to stabilize the emulsion and keep the billions and billions of bitumen drops separated from one another. These compounds are large organic molecules that have two distinct parts to them. These parts are called the head and tail. The head portion consists of a group of atoms that chemically have positive and negative charge areas. These two charged areas give rise to the head being called polar (as in poles of a magnet). Because of this polarity, and the nature of some of the atoms in this polar head, the head is soluble in water. The tail consists of a long chain organic group that is not soluble in water, but is soluble in other organic materials like oils (bitumen). Thus, an emulsifying agent is one molecule with both water-soluble and oil soluble portions. This unique characteristic gives the chemical its emulsifying ability.

The term anionic is derived from the migration of particles of bitumen under an electric field. The droplets migrate toward the anode (positive electrode), and hence the emulsion is called anionic. In an anionic emulsion, there are billions and billions of bitumen droplets with emulsifying agent at the water bitumen interface. The tail portion of the emulsifying agent aligns itself in the bitumen while the positive portion of the head floats around in the water leaving the rest of the head negatively charged and at the surface of the droplet. This imparts a negative charge to all the droplets. Since negatives repel each other, all the droplets repel each other and remain as distinct bitumen drops in suspension. A typical anionic emulsifying agent is shown below along with a diagram showing the orientation of the agent at the bitumen-water interface and the negative charge imparted to each drop.

Polymer modified emulsions have more durability and flexibility in comparison to standard emulsions and are usually recommended for better performance and durability, permitting to reduce life cycle costs when compared to regular emulsions. These modifications on normal emulsions by the use of modified bitumen have exhibited and demonstrate reductions in rutting, thermal cracking and increase significantly the resistance generally in traffic-subjected stress pavements.

BITUMINA specializes in formulation, engineering, production as well as transfer of technology for production of engineered Polymer Modified Emulsions designed to the specific needs of the respective environment and application of use.

BITUMINA products comply with standard requirements of EN 13808-2005 and AASHTO M316-99(2007).