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Hydraulic hose provides a basic means for transferring hydraulic fluid from one component to another in hydraulic system, and at the same time it provides an inherent versatility to hydraulic systems designers.
To consider hydraulic system hose is an important part of a hydraulic system is a huge understatement. The flexibility of hose enables hydraulic systems components to be positioned/located in the most efficient or convenient places, due to the fact that hydraulic hose has the ability to bend around corners, through tight spaces, or across long distances.
EmiratesGreen offer range of hoses for hydraulic systems applications/uses:The hydraulic hose typically consists of at least three parts: an inner tube that carries the hydraulic fluid, a layer for reinforcement, and outer layer the protective.
The inner tube should have some flexibility and needs to be compatible with the type of hydraulic fluid it will carry. Normally used compounds include synthetic rubber, PTFE, called as Teflon and thermoplastics. The reinforcement layer comprises of one or more sheaths of braided wire, spiral-wound wire, or textile yarn. The outside layer is often weather-, oil-, or abrasion-resistant, depending upon the type of environment the hose is designed and to be used for:
Below are seven recommended steps the system designer should follow during the hose and coupling selection process. To help determine the proper hose for an application, use the acronym STAMPED - from Size, Temperature, Application, Materials, Pressure, Ends, and Delivery. Here is what to consider in each area:
Size - In order to select the proper hose size for replacement, it is important to measure the inside and outside hose diameters exactly using a precision-engineered caliper, as well as the length of the hose. Hose OD is particularly important when hose-support clamps are used or when hoses are routed through bulkheads. Check individual hose specification tables for ODs in suppliers' catalogs. When replacing a hose assembly, always cut the new hose the same length as the one being removed. Moving components of the equipment may pinch or even sever too long a hose. If the replacement hose is too short, pressure may cause the hose to contract and be stretched, leading to reduced service life.
Changes in hose length when pressurized range between +2% to 4% while hydraulic mechanisms are in operation. Allow for possible shortening of the hose during operation by making the hose lengths slightly longer than the actual distance between the two connections.
Temperature - All hoses are rated with a maximum working temperature ranging from 200 to 300 F based on the fluid temperature. Exposure to continuous high temperatures can lead to hoses losing their flexibility. Failure to use hydraulic oil with the proper viscosity to hold up under high temperatures can accelerate this problem. Always follow the hose manufacturer's recommendations.
Exceeding these temperature recommendations can reduce hose life by as much as 80%. Depending on materials used, acceptable temperatures may range from -65 F (Hytrel and winterized rubber compounds) to 400 F (PTFE). External temperatures become a factor when hoses are exposed to a turbo manifold or some other heat source.
When hoses are exposed to high external and internal temperatures concurrently, there will be a considerable reduction in hose service life. Insulating sleeves can help protect hose from hot equipment parts and other high temperature sources that are potentially hazardous. In these situations, an additional barrier is usually required to shield hydraulic fluid from a potential source of ignition.
Application - Will the selected hose meet bend radius requirements? This refers to the minimum bend radius (usually in inches) that a hydraulic hose must meet. Exceeding this bend radius (using a radius smaller than recommended) is likely to injure the hose reinforcement and reduce hose life.
Materials - It is mandatory to consult a compatibility chart to check that the tube compound is compatible with the fluid used in the system. Elevated temperature, fluid contamination, and concentration will affect the chemical compatibility of the tube and fluid. Most hydraulic hoses are compatible with petroleum-based oils. Note that new readily biodegradable or green fluids may present a problem for some hoses.
Pressure capabilities - Hose working pressure must always be chosen so that it is greater than or equal to the maximum system pressure, including pressure spikes. Pressure spikes greater than the published working pressure will significantly shorten hose life.
Hose ends - The coupling-to-hose mechanical interface must be compatible with the hose selected. The proper mating thread end must be chosen so that connection of the mating components will result in leak-free sealing.
Hydraulic power packs/units are stand-alone equipment / devices, in comparison to a built-in power supply system for a hydraulic machinery. Some hydraulic power packs are large in size, stationary type units and others are more portable.
Power packs have a hydraulic fluid reservoir / tank, which stores the hydraulic fluid, flow / pressure regulators that allow users to control the amount of hydraulic fluid pressure the power pack delivers to a hydraulic system: valve, pressure supply lines and relief lines, a pump and a motor to power the hydraulic pump.
EmiratesGreen offers the Hydraulic Power Packs for variety of applications
Design Components of Hydraulic Power Pack
Hydraulic power units/packs typically offer a range of valve connections, allowing hydraulic systems users to connect them to a control valve or valves to power a variety of machines or users. The hydraulic power pack supplies hydraulic power through a control valve to run another machine.
Some of the standard components of hydraulic power packs includes:
To better understand the operating & design features in a hydraulic power units or systems, please visit Hydraulic System.
Hydraulic power packs requires regular repair and maintenance to increase their operational life and to have safe operation so hydraulic power packs. Hydraulic power packs maintenance includes inspection and checking the tubing against dents, cracks or other problems, replacement of the hydraulic fluid and inspection and checking the hydraulic reservoir for corrosion or rust.
EmiratesGreen offers good quality and robust hose cutting machines and safe operations. We offer features like reduced vibration, durability and low maintenance expenses. Low power consumption.
We offer types such as follows:
Battery Operated Cutting Machines
Application Normally can be used only up to 1 Hose with 2 x 4 wire braided type.Hose cutting should be done carefully. Proper positioning of hose before and during cutting process is very important.
Workshop Application Cutting Machines
These are heavy duty machines which can cut hoses up to 2 or large size hoses. Such hose cutting machines are normally operated by 220 AC power Supply.
The hose cutting machines are available with stainless steel cutting blades also.
Hydraulic HosesHydraulic hose provides a basic means for transferring hydraulic fluid from one component to another in hydraulic system, and at the same time it provides an inherent versatility to hydraulic systems designers.
To consider hydraulic system hose is an important part of a hydraulic system is a huge understatement. The flexibility of hose enables hydraulic systems components to be positioned/located in the most efficient or convenient places, due to the fact that hydraulic hose has the ability to bend around corners, through tight spaces, or across long distances.
EmiratesGreen offers range of hoses for hydraulic systems applications/uses:
The hydraulic hose typically consists of at least three parts: an inner tube that carries the hydraulic fluid, a layer for reinforcement, and outer layer the protective.
The inner tube should have some flexibility and needs to be compatible with the type of hydraulic fluid it will carry. Normally used compounds include synthetic rubber, PTFE, called as Teflon and thermoplastics. The reinforcement layer comprises of one or more sheaths of braided wire, spiral-wound wire, or textile yarn. The outside layer is often weather-, oil-, or abrasion-resistant, depending upon the type of environment the hose is designed and to be used for:
Below are seven recommended steps the system designer should follow during the hose and coupling selection process. To help determine the proper hose for an application, use the acronym STAMPED - from Size, Temperature, Application, Materials, Pressure, Ends, and Delivery. Here is what to consider in each area:
Size - In order to select the proper hose size for replacement, it is important to measure the inside and outside hose diameters exactly using a precision-engineered caliper, as well as the length of the hose. Hose OD is particularly important when hose-support clamps are used or when hoses are routed through bulkheads. Check individual hose specification tables for ODs in suppliers' catalogs. When replacing a hose assembly, always cut the new hose the same length as the one being removed. Moving components of the equipment may pinch or even sever too long a hose. If the replacement hose is too short, pressure may cause the hose to contract and be stretched, leading to reduced service life.
Changes in hose length when pressurized range between +2% to 4% while hydraulic mechanisms are in operation. Allow for possible shortening of the hose during operation by making the hose lengths slightly longer than the actual distance between the two connections.
Temperature - All hoses are rated with a maximum working temperature ranging from 200 to 300 F based on the fluid temperature. Exposure to continuous high temperatures can lead to hoses losing their flexibility. Failure to use hydraulic oil with the proper viscosity to hold up under high temperatures can accelerate this problem. Always follow the hose manufacturer's recommendations.
Exceeding these temperature recommendations can reduce hose life by as much as 80%. Depending on materials used, acceptable temperatures may range from -65 F (Hytrel and winterized rubber compounds) to 400 F (PTFE). External temperatures become a factor when hoses are exposed to a turbo manifold or some other heat source.
When hoses are exposed to high external and internal temperatures concurrently, there will be a considerable reduction in hose service life. Insulating sleeves can help protect hose from hot equipment parts and other high temperature sources that are potentially hazardous. In these situations, an additional barrier is usually required to shield hydraulic fluid from a potential source of ignition.
Application - Will the selected hose meet bend radius requirements? This refers to the minimum bend radius (usually in inches) that a hydraulic hose must meet. Exceeding this bend radius (using a radius smaller than recommended) is likely to injure the hose reinforcement and reduce hose life.
Materials - It is mandatory to consult a compatibility chart to check that the tube compound is compatible with the fluid used in the system. Elevated temperature, fluid contamination, and concentration will affect the chemical compatibility of the tube and fluid. Most hydraulic hoses are compatible with petroleum-based oils. Note that new readily biodegradable or green fluids may present a problem for some hoses.
Pressure capabilities - Hose working pressure must always be chosen so that it is greater than or equal to the maximum system pressure, including pressure spikes. Pressure spikes greater than the published working pressure will significantly shorten hose life.
Hose ends - The coupling-to-hose mechanical interface must be compatible with the hose selected. The proper mating thread end must be chosen so that connection of the mating components will result in leak-free sealing.
A Hose Reel is a cylinder-shaped spindle made of either fiberglass, metal, or plastic and is used for storing a hose in manner suits to its applications. The common styles/types of hose reels are spring driven (self-retracting), hand cranked/manipulated, or motor driven. Hose reels are classified by the length and diameter of the hose they retain or used for, the pressure rating and the rewind method. Hose reels can either be fixed in a permanent location or portable or attached to: wall, a truck, cart or trailer.
EmiratesGreen offers variety of Hose Reels for variety of applications in industry.
Below are some of the applications of Hose Reels:
The Fire hose reelsare used by a large number of industries and normally located in buildings and business or industrial premisesfor fire protection reasons.Such hose reels are designed to provide a controlled water supply to suppress any possible fire risk that involves Class A combustible solids.Several mounting options/methods and flow controls are available from the range to match any application. Hose Reels can be supplied with or without hose and a full range of accessories are offered as separate.
Hydraulic valvesare a vital feature of hydraulic power systems. They regulate the flow and pressure of water or oil in the systems. Valves also control volume of fluid that flows through the system. This helps to sustain a balanced state of power dynamics in various mechanical systems. Different types of valves can be used in a single system. Each type of valve is designed to perform some specific activity which contributes to the overall smooth operation of the unit. Hydraulic valves can be broadly divided into three categories. These are the flow control, pressure and directional valves.
Flow Control Hydraulic ValvesThese valves monitor and regulate the rate at which fluids flow in hydraulic systems. The valve is designed to react to fluctuations in pressure within a circuit. When the pressure attains a certain level, the valve will shut or open based on the setting. This relieves high pressure where it occurs in a system. In this way, a balance is attained with other parts of the system. When a mechanical system is not operational, the flow valves prevent the flow of water under the influence of gravity. The valves keep water in a standby mode which prevents its flow within the system. Flow dividers are a type of flow control valve. They receive fluid from one flow source but divide the flow into two or more outputs in a mechanical system. The flow divider may deliver the resultant flows in equal flow rates or maintain a different rate for each output flow.
Pressure Hydraulic ValvesThese regulate the pressure of water as it flows through hydraulic systems. They help to keep the pressure of water below the set limit. Pressure valves also maintain the desired pressure in part of a circuit. Various types of pressure valves work in different ways to enable correct pressure in hydraulic systems. Counter-balance valves prevent hydraulic systems from extreme accelerations. This creates dynamic control within a circuit which helps to balance the system. Unloading valves are used to relieve pressure when it gets to extreme levels. Pressure regulators manage pressure fluctuations and help to stabilize water pressure. They can also be used to set the pressure at which oil will flow into a circuit. Sequence valves are designed to detect pressures besides the maximum pressure in a system. This enables them to determine the sequence of hydraulic operations. They can sequentially open two different sections of a mechanical system.
Directional ValvesThese are designed to perform any of three actions. They direct the flow of fluid in a hydraulic system in a particular direction. They can halt or initiate the flow of fluid in a system. Directional valves can also change the direction in which a fluid flows within a circuit. Various directional valves are incorporated in hydraulic systems to enable proper flow of fluids. The check valve permits the flow of fluid in one direction but prevents a flow in the opposite direction. It can also regulate pressure. Spool valves are designed to block and allow the flow of fluid within a hydraulic system.
Types of Hydraulic ValvesEmiratesGreen is one of the leading GRP enclosure suppliers in Abu Dhabi, UAE. Our services and products expands to entire United Arab Emirates to serve to whole nation.
EmiratesGreen offers GRP enclosure supply and installtionOutBack Powers GS Load Centersare an integratedconnection enclosure series for AC and DC systemconnections in OutBack Radian Series inverter/chargerapplications, through provided inverter DC overcurrentprotection and disconnects, dual AC inputs, grid-tie inverterconnection and 120/240VAC or 230V maintenance bypass.
Designed for use with the Radian Series inverter/chargerfamily, the options offer solutions for ground-up custom designs or factory pre-wired configurations for specificapplications. The GSLC175-AC-120/240 can be usedwith AC-coupling applications in grid-tied systems.The OutBack GS Load Centers simplify the configuration, distribution, and implementation of energy storage of theRadian Series inverter/charger through a standardized approach
EmiratesGreen is highly experienced in its products and services and provides best possible solution to its clients make things work properly as expected yet in affordable cost. EmiratesGreenSeamless Tubing will be covered by PVC Griflex Sheeting to avoid corrosion with help of below procedure.
The Ozaki Mfg. Co., Ltd has established in 1916 and came along with Japanese Automotive industry that led the world technological evolution. We have been getting support from our valuable customers by our great pride High Accuracy and the Quality products. Moreover, our products have been used by not only Automotive industry but also a wide industries such as Machinery, shipbuilding, railway, aircraft, power plant, chemistry and construction etc.
Dial Gauges of our main products have great reputation and our brand name "PEACOCK" well-known as synonym of Dial Gauges.
A Dial Gauge which is a kind of length meter has feature that the displacement is automatically indicated by its Pointer.
The structure of "PEACOCK" Dial Gauges has simple structure which is magnified mechanics by the gear. However, the individual parts become a complete part through many processing and assembled by strict inspection.
In next 100 years, we desire that our products will have been still trusted. Hereafter, our desire will never fade away. To satisfy more various demands in the future, we concentrate to keep high quality products with characteristic production to meet top-level in advanced modern industrial world by a speedy technical improvement.
The OZAKI MFG. CO., LTD. Have never been happier so as long as making Precision Measuring Instruments that are not ashamed of the name at the "100th anniversary of founding" that will faced soon and will meet with the expectation for PEACOCK fan.
The highly successful SP PRO Series II has been expanded to include the SP PRO GO Series designed specifically for the Solar Hybrid (grid connect) market. They have a Grid Feed-In Power Rating, independent of the inverter rating, to meet the requirements of the utility while still providing for the consumer's power needs.
Grid Feed and Grid Battery Backup in one unitAdd the versatility of energy storage to your Grid Connect solution using the SP PRO as a low voltage grid feeding inverter that puts you in control of your grid system.
Interactive Inverter ChargerThe versatile SP PRO inverter can also be configured to operate as an Interactive Inverter Charger with conveniently preset configurations for use in mobile or Off Grid power systems.
Multiple ApplicationsThe SP PRO is suitable for Grid Connect and Off Grid applications for residential, commercial, industrial, marine and mobile situations, while the SP PRO GO (Grid Optimised) is suitable only for grid connect applications.
Engineering ExcellenceDrawing on our inverter experience since 1981, the SP PRO contains features not found in other inverters. With highly accurate thermal power management and high speed digital signal processing, the SP PRO sets new standards for reliability, power density and flexibility.
The SP PRO is AS4777 ApprovedThe SP PRO series is available in sizes ranging from 3 kW to 20 kW for a single phase system and 9 kW to 60 kW for the SP PRO in a three phase configuration. All SP PRO inverters are approved to AS4777 for grid connection in Australia and New Zealand.
A range of current shunts are available for measurement of DC coupled solar current or DC load currents.
The range of DC current shunts available are as follows:
The mobile mounting kit consists of a rubber mounting system designed to absorb the shock in a rugged mobile installation. The mobile mounting kit mounts between the inverter wall mount bracket and the wall.
Designed for the Grid Backup market, this model has the components required to start and control an automatic-start generator in times of low battery and grid failure.This option improves the availability of supply during long outages without the need to increase the size of the battery bank in grid backup systems.
The Radian Series GS8048A and GS4048A Grid/Hybrid (full-flexibility grid-interactive/off-grid) Inverter/Charger is engineered toward one goal: making system design and installation easier and faster in grid-interactive and comprehensive off-grid applications.The new Radian Series inherit the hallmark features of theoriginal design, including: dual AC inputs for grid/generatorflexibility with no external switching required, unparalleled surgecapability and operational stability, easy field upgradeabilityand stacking capability for large system scaling, simplifiedsystem commissioning through a powerful, easy-to-useconfiguration wizard, and multi-mode operational flexibility.
In addition, both models have a new Advanced Battery Charging(ABC) profile option to support leading-edge battery technologiessuch as Lithium-Ion and others, and enhanced diagnostics forimproved performance. And both incorporate OutBacks GridZerotechnology, a superior level of intelligence in energy management forself-generation and self-consumption programs, providing precisebalancing between using stored energy, solar and utility power, blending-in the latter to overcome surges and load spikes whenneeded. GridZero operation makes it possible for a smaller inverterand battery system to perform like a much larger one when required, putting stored and renewable energy sources to work and minimizinggrid dependence. GridZero technology make the new Radians idealfor use in complex utility environments such as California and Hawaii.
The GS8048A and GS4048A are certified to UL1741 for US applications, and CSA C22.2 No. 107.1 for Canada, and is IEC 62109-1 certified tomeet the most stringent worldwide PV safety and emission standards.This product is for selected North, Central and Latin American markets.