FACTORIES EQUIPMENT & MACHINERY TRD. L.L.C.

Sharjah, United Arab Emirates

THE MACHINE IS EQUIPPED WITH:

- Aluminum Carriage with Tilting Blade and Spindle Moulder- Scoring Unit with separate motor- Aluminum carriage sliding on hardened and ground steel guides

DESCRIPTION OF THE MACHINE:

This machine has been studied for the execution fo the heads of tank bottoms and it essentialluy consists of:

- A basic structure and a top struction made of electro-welded steel plates, thermally treated for welding stress relieving. The structures are thenstiffly mounted so to obtain the structural assembly of the machine which assures high sturdiness and, therefore, stability during flanging, slides for bottom-holder and bottom blocking carriages are fitted in the basic structures and in the top one ( for machines suitable to work thickness over 15mm)

- Motorised lower bottom-holder carriage which supports the bottom during glanging which translates on screws on the carriage, it is fitted a hydraulic cylinder which allows height adjustment for bottom positioning.

- Motorised top-bottom blocking carriage, bnecesary to block the bottom against the lower carriage. It is equipped with a hydraulic cylinder and translated on screw.

- The shaped roll, built in high resistance steel, induction hardened with remarkable hardening depth, properly shaped according to the radius of the edge to be obtained, this roll is motorised by means of a radial pistons motor and it is equipped with infinitely variable rotation speed.

- The flanging roll, built in the high resistance steel, induction hardened with remarkable haredning depth. Pushes by means of a system consistong of hydraulic cylinders, the bottom plate against the shaped roll. This operation may be done in manual or in automatic.

- The bottom supporting rolsss, positioned underneath the shaped roll, support the edge of the bottom during the flanging.

- Hydraulic system consists of motor pump group, oil tank, equipped with filter (with anti-clogging signal, level gauge, thermostat, oil water heat exchanger and group of valves and solenoid. Valves for the correct machine operation and safety. Main Pump for shaping roll rotation is with variable capacity hydraulic components: REXROTH-BOSCH - Duplomatic or similar quality brand.

- Electrical system consists of: Main board, containing the power and protection components and the trasnformer, electric components: Telemecanique Siemenrs Nais or similar quwlaity brand.

- Control panel: Places on the machine side so that it allows the operator to see very well the flanging zone: it is complete with:
* Starting key
* Warning lights
* Emergency
* joysticks and push-bottons
for the correct and complete machine working.

Double squaring machine with the left head fixed and the right head movable with a hand wheel lenght read-out on the mechanical gauge or digital display.

The operating units, outward inclinable up to 45^oand height-adjustable, it comes with complete scoring blades.

A special pneumatic system moves the blades to the outsiede when the cut has been compelted, this preventing chipping the panel during the return stroke.

To improve panel stability the machine can be supplied witha suction cup system or with 4 pneumatic clamps.

6 roller brushes for coated glass, one motor reductor for each brush
- maximym glass height 2500mm, maximum glass thickness 10mm
- Standard working direction from left to right, washing cabinet made of stainless steel
- Washing-drying cabinet and blower with acoustic insulation, stepless adjustable feed
in washing section
- Low-E washing function, stainless steel water pumps
- Washing unit construction stainless steel, stainless steel doors
- 4 stainless steel cabinets, no water mixing among the cabinets
- Pressurized and angled spray nozzles, Spray nozzles removable
- Nozzle control windows on cabinet, Easy maintenance and cleaning
- squaring unit, gaps manually adjustable panel press unit, automatic combining and pressing
- PLC controlled touch screen, variables press force depending on glass size
- Double and triple IG units max. 2500 * 3210mm, up to 6mm total thickness,
fast and rigid hydraulic tilting table.
-Low-E side detection

VERSIONS:

Glass Height: 1700, 2000, 2200, 2500 mm 8 roller brushes

OPTIONS:

* R-O Water demineralization, Extra vertical Conveyor
* Horizontal Conveyor Table, Automatic spacer transport conveyor

LineIII consit of a feeding metal frame, leveler grooving roller, hydraulic notch and punch saquare machine, hydraulic shearer and fodler. The electrical control system uses a computer with closed-loop servo-system to increase the precision and realiability of the line.
The maximum working speed is 10m/min. The length Tolerance us+0.5mm. The diagonal line tolereance is+0.8mm.

The capacity if the manufacturing process will produce 1000m²of square duct.

Butyl container contains 7 kg
- Coating of circular/curved spacer frames
- Belt speed adjustment 0 - 36 m/min.
- Automatically adjustable spacer width 6-30mm
- Digital display temperature controller Low temperature safety system
- High pressure safety systemAdjustable working pressure and materialflow
- Belt movement right to left

-Steel construction frame
- 3 Rolls are powered
- Rolls shafts are special steel
- Rolls are hardened and ground
- Horizontal & Vertical working position
- Standard rolls
- Mobile and control panel
- 3 Axis Mech. lateral angle guide rolls
- Brake Motor
- Digital read-outs (2 pcs)
- Instruction and maintenance manual(English)
- CE approved

THE MACHINE IS EQUIPPED WITH:
- Cast iron solid flywheels
- Cast Iron Arm flywheels 9SNA 800)
- Tilting Table
-Upper blade guide with bearings
- Lower blade guide with wooden elements
- Blade tension indicator
- Blade guard with rack movement
- CE standards

The Universal Knee-Type Milling Machine is suit for milling flat, inclined face, angle surface, slots by employing disc uctters, angular cutters, formed cutters and face metal milling cutters.

When mounted with th index, the machine will be able to perform milling operations in gears, cutter, helix groove, cam and tub wheel.

The longitudinal, cross and vertical movements of the blade can both be operated by hand and power, and it can be rapid moved. Working table and slide ways adopted quality cast hardened ensure high accuracy.

Gantry Bridge Movement, Rack-pinion drive, Integrated loading arms.

- Overall sizes : 3.500x4.100 mm
- Glass Dimensions3.210x2.500 mm
- Cutting Speed 110 mt/min
- Cutting tolerance ?0, 3 mm
- 3 axis shape cut/2 axis straight cut
- Cutting oil tank with low level warning
- Air cushion with shut-off valve
- Cutting head no glass monitoring
- Windows based PC
- Data transfer through USB, /Ethernet/CD, Remote sericing through modem

Wheels to move the machine
- Rolls supporting device dia. 700mm
- Glue tank with electronic control of the temperature at
200^o-130^o. when the doesn't work, the temperature automatically
goes down from200^o-130^o
- Shears unit with pneumatic system to cut edges from 0.4 to 3mm
with automatic kickback of the edge
- Cutters with 2mm radius with 2 knives
-Edge pressure unit complete with 2 rollers, Adjsutablethrough
digitalnumerical read out:
* 1^stmotorized roller with separate, adjustable pressure system
* 2^ndidle roller with separate adjustable pressure system
- Lateral support with conveyor roller for wide panels
- No. 1 suction hood dia. 50mm
- No. 1 Suction hood dia. 100mm
- Manual upper pressure with rubber wheels with adjustment
through numerical read-out.
- 'CE' standards

• wo stages
• With Automatic Drain
• With Dust Holding Bowl
• Filter Elements Very Easy to change
• With Paper Element
• With Electric Indicator

PNEUMATIC SYSTEM: INCLUDES:

AIR SUCTION CONTROL VALVE-which provides the operation option of constant unloaded, constant loaded /unloaded or adjustable order.Also in cases of sudden shut down where pressure is present or during the normal stops, it prevent the air/oil mixture from flowing backwards. (function like check valve)

PISTON FOR SUCTION CONTROL VALVE-Which opens and closes the intake control valve.

MODULATED CONTROL VALVE-Which helps the compressor in producing as much air as is consumed and provides regular working and energy save.

MINIMUM PRESSURE VALVE-Which prevents air from entering from the tank before the inside pressure of the tank has reached 3.5 bars.

BURKERT TRADEMARKED 3/2 WAY SOLLENOID VALVE-Which enables the compressorto work unloaded and loaded. It controls the suction control valve piston.

TORC OR ASCO TRADEMARKED 2/2 WAY SOLLENOID VALVE-Which enables the compressor to switch over the smooth load by discharging the air within the separator tank.

MAX. PRESSURE SELECTION RELAY-which operates the compressor relation to the amount of air that will be used by supplying the control air from the outlet pressure or internal pressure.

OIL FLOW INDICATOR-which checks the flow of the oil collected during theseparator's second stage as It is send to the air end bearings.

FILTH HOLDER-which cleans the oil goingto t

Band saw butt welder are suitable for the modern method of joining band saw blades, giving a joint strenght of 25% higher than that of the base metal strenght. it eliminates the old process of the overlapped brazing. It has quicl and automatic resistance welding, thus eliminating human error and provides a perffect and strong joint. The band saw bade ends are cut straight at right angles and free of burrs during welding process. A special shearing attahment is given for cutting the piences at right angles. A grinding attachment removes the burrs from the welded zone.

The multiple milling machine OMEC F9 is used to make parallel indents for door frames and other furniture pieces. The machine is equipped with a cutter unit and two saw units to allow the machining of 45^Ocut. The F9 model machine automatically single both cases and single crosspieces. The locking of the pieces takes place automatically at the beginning of each cycle. The same takes place for the release of the pieces at the end of each cycle. Controls are located on a built-in control panel. The F9 model is controlled by a numerical control system which is entrusted with the working cycle control.

Vice revolving to the right and left from 0^oto 45^o
-Motor Guard
-Device for parallel cut

OPTIONAL EQUIPEMENT:
- Carbide blade dia. 350mm
- Pedestal in steel plate

Direct Start
- Hanging Panel Board
- bridge safety guard
- Infeed table adjustment through lever
- 'CE' Standard

Electromechanical bending machine for forming arcs and circles. Simultaneous bending operations by means of 2x motorgears.

OPTIONALS:

1/2 Mtr. Akolom bar for manufacturing set of rollersSet Rollers for bending steelSingle Phase Motor

Very sutiable for light and medium plate, aluminum or stainless steel- Ferrules in full circle or varing radiuses can be done easily- Lateral rolls move with hydraulic pistons- Overload protection- All rolls are powered by hydromotor and planetary gearbox- Hydraulic Drop-End for easy removal of finished ferrule- Easy operation with Mobile control panel- Digital read outs- Welded steel frames- Induction hardened forged or rolled SAE 1050 (CK 45) Steel rolls- Conical bending device- Hydraulic balancing system- Built according to EC safety Directives and has CE mark

CE' Standards
- Motor with belt transmission
- Suction Unit with Bag
- Electric Box
- With manual movement of the working table with visible blade
positioning to avoide contact of the blade with the supporting
strips when horizontal cuts are executed and lifting wheels to
make easieer of the panels to slide.
- Metric rod on the left side
- Mechanical pedal to lock post

Manual Single Head Copy Router with pneumatic clamps and lubricationwith manual Tracer points.

STANDARD EQUIPMENT:

Collet D.8mmPneumatic Clamoing set2x tracer points with 3Diameters: 5/8/10mmCopy Template for standard executionsPorfile's Stop

OPTIONALS:

Collet D.10mmEmulsified cutting oil 20Lt.Single Phase Motor

• Automatic lifting of the table
• fence on the table
• Limit switch of the table lifting
• Suction Unit
• "CE' Standard

STANDARD EQUIPMENT:- Steel welded construction- Adjustable idle roll- Steel shafts with bronze bushings- Reduction motor with brake system- Movement of rolls with foot pedal- Complete with stand- 4 Set of rolls standard- Built according to EC Safety Directives

Glazing Bead Saw with automatic feeding of the sawing carriage,
Full protection of the blades, Pneumatic clamping set, 2x Motors 2800 rpm/min, vertical adjustment of the support surface by handle, radial sliding of the saws unit.

NC Press Brake Machines is the best choice for it's low price and high working capabilities.
* The parallelism of this machine is achieved by torsion bar system* Guiding system with heavy duty bearings in order to obtain bestparallelism* NC Control Unit for programming X and Y axis* Motorized X and Y axis* Bending Program Memory

STANDARD EQUIPMENT
* Promecam Type Punch Clamping System* Ballscrews on the backgauge* Standard X Axis* Programmable NC Control Unit* 100 Pcs. Program Memory* Manual, Semi-Automatic and Automatic Operating Modes* Remote Foot Control Pedal with Emergency Stop Buttons* Movable backgauge finger* Standard Movable Front Support Arms with T-Slots

Cooling temperature up to -45C^o
- Heating cabin with acoustic signal
- Stainless steel body
- Separate temperature display for each cabin
- Cooling Fluid circulation pump