penguin engineering

United Arab Emirates

Penguin pallet packing machine is ideal for export packing. This picture shows Mango pulp tins stretch wrapped in pallet. There are 6 layers and 49 cans in each layer. The net weight of the pallet is around 1400 kgs

PBW1200 is a precision parallel winder designed to ensure highest quality in winding bobbins for use in braiding machines. The standard machine is provided with twelve stations with conventional mechanical brake type let-off. The machine uses a traversing beak mechanism with compensator rather than the conventional traversing bobbin design. The band of wire is wrapped around the precision godet wheel. This ensures uniform wire lengths and yields catenary test results which are consistent and surpass than its conventional machines.

The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layer of wires is more intense. In 3 over 3 braiding, the flexing of the wire strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding.

Penguin Wrap Master 600RC wraps and unwraps mandrel at speeds upto 600 rpm. Hoses manufactured on rigid mandrels that are flexible can be wrapped using suitable supports. The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 35mmin ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used. Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization make it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC. The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes. Automatic Brand Tape placement and removal is possible with separate Servo motors.

Penguin Wrap Master 1000C wraps and unwraps mandrel at speeds upto 1000 rpm. Hoses manufactured on flexible mandrels and cables that are flexible can be wrapped using suitable supports. The machine occupies minimum floor space with steel fabricated body. The rotating head is maintenance free. Production speeds upto 60mmin ensure high productivity with better utilization of the machine. Reliable and efficient positive non-slip conveyor drives are used. Ergonomic machine design with PLC controls provides ease of operation. Motor drives along with electronic servo motor synchronization makes it a state-of-the-art machine. The pitch rate, tension level and speed datas can be set by PLC. The state-of-the-art Penguin Hose Wrapping and Unwrapping System wraps the product spirally with tapes. Automatic Brand Tape placement and removal is possible with separate Servo motors.

Penguin wire braiding takeup units are sturdy built with ergonomic variants for the takeup units for the braided outputs. According to the customer choice, the variant includes with a simple DC drive model, or servo controlled with the drum and the traverse synchronized precisely for the hydraulic hose diameter.Penguin EngineersManufactured by: Penguin EngineersModel: Braider Takeup

The Penguin Stretch Wrapping Machine is a fully automatic machine for wrapping pallets using stretch cling film. This machine is used in many countries for wrapping pallets with pre-stretched cling film. It ensures stable and moisture-proof wrapping of pallets at minimum cost. Optimum wrapping of pallets using wide range of film material is made possible by the state-of-the-art "Powered Pre-Stretch Unit " which can stretch the film up to 300% (One meter long becomes 4 meters long). Powered Pre-Stretch unit has a separate motor to stretch the film.This simple and sturdy machine can operate continuously under severe industrial environment. The machine can be easily operated by unskilled workers in the packing line as the cycle of operation is completely automated.Stretch wrapped Pallet of yarn cones. The picture shows 432 cones of 2 kg each stacked on a pallet of size 44" x 44". The cones are stacked in 12 layers of 36 cones per layer. Ten such pallets can be stuffed in one 20 feet container.

Hose Knitting is a recent concept in automobile radiator hose technology. Penguin Hose Knitting Machines are indigenously designed and Penguin are the only indigenous manufacturers of these machines in India and one among the very few manufacturers in the world. This machine is characterised by high productivity, simplicity and excellent performance. The hoses manufactured by this machine are far superior to conventionally wrapped hoses in strength, appearance and durability. This machine is used for the manufacture of all types of bent hoses, curved hoses and hoses of various diameters used in automobiles.

BRAIDMASTER is a high performance precision braider. This braider is engineered to give sustained performance over long periods. The machine is built with a steel framed structure. The drives and take-off are located at the top of the machine. The spindles can be accessed from either side through conveniently placed safety interlock doors. The deck assembly is engineered to ensure smooth sliding and exchange of shoes. Exceptional smooth running, minimum vibration and very low noise are salient features of the machine.

Caterpillar with long contact length and multiple spreader rollers to pull the hose by applying uniform pressureWide timing pulleys for trouble free operationPneumatic gripping type with adjustable gripping pressureAdjustable inlet and outlet guideAdjustable lower belt height to accommodate different hose diameterAdjustable center height as per specifications can be provided (Standard center height: 950mm)Maximum opening of belt: 100mmPositive drive belt with pressure distributing rollers

Penguin Braidmaster is engineered for precision braiding of high performance hoses. Penguin braiding machines are built with design and material perfected over years of experience in building a range of braiding machines. The modular design makes it possible to tailor the machine to suit the requirement of the customer. Machines are available as vertical horizontal configuration, suitable for wire yarn braiding, single or multiple deck with options of capstan caterpillar take-off. Penguin Wire Braiding Machines are indigenously designed and Penguin is the only indigenous manufacturers of these heavy duty machines in India and one among the very few manufacturers in the world.

The conventional braiding of 2 over 2 is widely used for braiding high pressure hoses. The structure causes the strands of wire to be flexed more aggressively and hence during the pressurisation process, the abrasion between the layer of wires is more intense. In 3 over 3 braiding, the flexing of the wire strands perpendicular to the direction of lay is minimum. This ensures higher strength against the bursting forces. Also, the longitudinal changes in length of the hose is also minimised. Thus 3 over 3 braiding puts lesser kink on the wire compared to 2 over 2 braiding. The Penguin 3 over 3 Braider adopts this latest technology in braiding and ensures 50% higher productivity for the same horn gear speeds.

Constant winding tension maintained by particle brake with load cell feedbackConstant line speed maintained through line speed encoderBoth unwinder and winder fitted with pneumatic chuck for tool free mounting of tape spoolWinder axis driven by AC Variable speed drive and drive through geared brake motorProvision to vary the tape tension and line speed from the control panel using potentiometersTape length measurement system to wind preset length of tape on the spoolComplete stainless steel wrapping chamber with stainless steel rollers for all wetted areasCompact bath for release solution with submerged rollers running on stainless steel bearingsProvision for maintaining the bath temperature by electronically controlled heaterConvenient provision for draining the liquid from the bath and the wrap chamberVertically sliding doors for complete safety and easy access for loading and threading of tapeSafety features built into the system with dual interlock door switch on either side.

Penguin stretch wrapped pallet for big castings. Top wooden plate is used when there is a need to stack one pallet over another. Ideal for protection against corrosion, export packing.