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Our offered Product range includes Accurate pulley alignment with laser, VIBRONET Signalmaster, VIBCODE transducer, VIBROTECTOR and Geometrical measurement systems LEVALIGN Ultra.

Accurate pulley alignment with laser

Efficient, time-saving single operator laser pulley alignment system prolongs machine life Efficient and easy: One-person operation Time-saving: Displays parallel offset, vertical and horizontal angle corrections all at once with only one system set-up No cross-check: Measure once and correct Reduces vibration and belt noise Reduces downtime and energy costs Prolongs belt, pulley and bearing life

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VIBRONET Signalmaster

VIBRONET Signalmaster stands alone in the league of high channel counting Online Condition Monitoring systems.   More than 162 channels Intelligent string line architecture Low installation costs Seamless ATEX integration

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VIBCODE transducer

The intelligent sensor knows at all times where to measure and which measurement is the right one.   Easy data collection Coded measurement locations Stable connection via bayonet mount Reproducible results Tandem-piezo measuring element Current line drive (CLD) signal amplification Vibration acceleration, shock pulse (roller bearing condition), cavitation in pumps Compatible with VIBROTIP, VIBSCANNER, VIBXPERT Measures signals on low-speed machines (>2 Hz) Intrinsic safety (option)

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VIBROTECTOR

VIBROTECTOR is the robust and easy to install vibration transmitter that optimizes your machine’s availability.   Continuous vibration monitoring No additional hardware required Low installation costs Simple integration into your control system Robust compact design 4-20mA output Conforms to ISO 10816-3 and ISO 10816-7 ATEX and IECEx certified for Zone 1/21 (optional)

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Geometrical measurement systems LEVALIGN Ultra

The perfect solution for surface flatness, levelness and perpendicularity   User-specific or automatic tolerances and free selection of any number of reference planes or points Measure angles between surfaces Customized reports Wireless communication between computer and receiver (optional) PC software for measurement analysis and professional reporting Powerful functionalities to compare two surfaces and to extend the measurement range for large surfaces.

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VIBSCANNER

Fast, easy, ALL IN ONE:   Fast and comprehensive vibration data collection No time and effort spent on training thanks to the intuitive graphical user interface Minimum measuring time thanks to parallel digital data processing Real triaxial data acquisition Innovative RPM determination based on vibration signal Touch display: Shock-proof, high-contrast, glove-enabled

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WEARSCANNER

Protect your gears before they fail! WEARSCANNER helps detect early signs of wear in pressurized lubricated systems.   Detects bearing and gear teeth wear Avoids consequential damage Internal storage capacity for 150 days of measurement data Compact stainless steel housing Modbus TCP interface for easy integration to PLC Recognizes ferrite and non-ferrite material Switching alarm output.

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Testing tables

All the units required for eddy current testing in the line can be placed on a convenient testing table that is height-adjustable. It can be raised or lowered to the level of the tested material. The units it holds depend on the application: centering triples for guiding the test piece, eddy current test coil, as well as marker, encoder and magnetization and demagnetization units.   The test coil holder or magnetization unit is usually mounted on a sliding table to pull it out of the line for changeovers. The table is customized to meet on-site specifications and is often integrated in the conveyor.

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Shaft alignment systems OPTALIGN smart

Smarter, faster, RS5   Alignment of horizontal, vertical and flange-mounted machines, coupled and uncoupled shafts Sensor with XL HD detectors and MEMS inclinometer Hundreds of positions are automatically measured during shaft rotation - SWEEP. Live monitoring of horizontal and vertical corrections at any angular sensor position on the shaft - Concurrent Live Move Flip machines functionality Save measurement reports as PDF onto a USB stick Bluetooth communication integrated in handheld unit and RS5 sensor Straightness results on both axes with only one measurement  (Option)

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Eddy current testing systems

The high-performance eddy current testing system for complex quality and process control tasks Clearly structured menus Intuitive operation using pushbuttons Ease of operation with large pushbuttons on a touchscreen with high resolution Ease of service with a few, simply replaceable components Interfaces for communication with system controls Up to 10 channels at up to 6 test positions Extensive test result documentation Patented, fully digitalized signal processing for test frequencies from 1 kHz to 1 MHz. With that, adjustable to every test task. Higher productivity due to higher throughput speeds (if used with rotating systems) Operation without air-conditioning system and without additional cabinet up to 40 °C ambient temperature Higher spatial resolution for fault marking and reduction of false scrap

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Conveyors

For offline testing, PRUFTECHNIK plans and supplies complete conveyor systems used in transporting the product to be tested. The conveyor is customized to meet product specifications, space limitations and sorting requirements. It consists of an infeed conveyor, a testing table, an outfeed conveyor and a sorting system using belt troughs. Optionally, PLC-controlled transfer arms enable automatic sorting. The sorting system can distinguish between several product quality grades.

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ROTALIGN Ultra

Monitor the actual process-related positional changes such as thermal growth Continuous measurement of machine positional changes during operation Accurate measurement of the actual thermal target values Live display of horizontal and vertical coupling and feet values Display the trend of horizontal and vertical coupling and feet values Flexible definition of markers to indicate events during measurement Bluetooth module for wireless data transmission between measurement sensor and computer.

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Induction Bearing Heaters

High frequency technology for outstanding heating performance   Suitable for bearings up to 10 kg Portable and compact induction heater Magnetic temperature probe up to 180°C No support yoke required Predictive temperature control (no overheating) Available options: Voltage from 100 - 230 V and frequency 50/60 Hz.

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Stainless steel precut shims

Designed to speed up machine corrections   Bur-free for higher accuracy in machinery alignment Four machine foot sizes, eight thicknesses Corrosion-resistant high-quality stainless steel Time-saving permanent thickness / dimension marking No 'leaf spring' effect from stacked shims: only 3 shims are enough! Perfectly flat for stable, consistent machine support Perforated tab for easier positioning and removal

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displacement sensors

Inductive displacement and proximity sensors are used for measuring displacement and shaft vibration on rotating machinery.   Non-contact measurement Sensors are easy to mount Broad linearity/working range

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Laser Shaft Alignment System

Precision Meets Connectivity Tablet-like capacitive touchscreen with 3D display Extremely durable with strengthened glass screen and tough housing Inbuilt mobile connectivity: RFID, Wi-Fi, Bluetooth and camera Multi-coupling Shaft measurement up to 6 coupling simultaneously Real time high measurement quality with intelliSWEEP, intelliPASS and intelliPOINT Cardan shaft alignment with shaft in place Horizontal and Vertical Move simulator Multi-coupling Live-Move in both Horizontal and Vertical directions simultaneously Vertical machine alignment with vertiSWEEP continuous measurement mode Soft foot diagnosis Monitor relative machine positional changes continuously with Multi-coupling Live Trend Vibration Spot Check to measure overall values ALIGNMENT RELIABILITY SOFTWARE 4.0 software with cloud data transfer*  

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Rotalign touch

Precision Meets Connectivity Tablet-like capacitive touchscreen with 3D display Extremely durable with strengthened glass screen and tough housing Inbuilt mobile connectivity: RFID, Wi-Fi, Bluetooth and camera Multi-coupling Shaft measurement up to 6 coupling simultaneously Real time high measurement quality with intelliSWEEP, intelliPASS and intelliPOINT Cardan shaft alignment with shaft in place Horizontal and Vertical Move simulator Multi-coupling Live-Move in both Horizontal and Vertical directions simultaneously Vertical machine alignment with vertiSWEEP continuous measurement mode Soft foot diagnosis Monitor relative machine positional changes continuously with Multi-coupling Live Trend Vibration Spot Check to measure overall values ALIGNMENT RELIABILITY SOFTWARE 4.0 software with cloud data transfer*

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temperature probes

Permanently installed, as a hand-held probe or connected via a magnetic mount, PRUFTECHNIK temperature probes quickly provide reproducible and precise temperature values.

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Cardan shaft brackets

Universal mounting for cardan shafts   Quick measurement set-up. No need to remove the shaft. Fits shaft diameters of approx. 50 mm to 500 mm / 2" to 20" Two bracket sets available according to the shaft rotation degree     `

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  • PRUFTECHNIK Middle East FZE
  • Dubai Airport Free Zone P.O. Box 293872, Dubai, United Arab Emirates