Stadlers Corp F.z.c

Sharjah, United Arab Emirates

The C hooks divided into 27 standard models are for lifting and handling coils with a hole in the horizontal axis of different sizes and weights. The main characteristic of our C hooks is that are realized under specific customer requirements on the basis of the bridge crane block hook which they are combined, on the basis of the strips or coils to be handled and on the basis of the dimensions of the reels/uncoiler (or carousels) if they have to be used for loading / unloading the same. This equipment is also supplied with a support frame and storage and can be fitted with various options to customer requests, such as 360 continuous rotation device.

The Rollblock System from KLP offers coil storage that is both safe and flexible. Rollblocks have to be placed into standard UNP-channels.The coil blocks have no fixed position; they can be moved depending on the diameter of the coil - ideal if you have a variety of small and large coils.

KLP Rollblocks allow storage of coils with diameters ranging from 500 to 2500 mm. The 28 chock angle offers maximum support and allows coil stacking up to three levels. One system for all your coils!

Why use KLP Rollblocks in your warehouse?

• Improved safety for personnel (TV approved)
• Easy three level stacking
• Less damage to your precious coils
• Splinter proof Long lifetime Enormous load bearing capacity
• Flexible and efficient
• No oil absorption

The Rollblocks were developed in close co-operation with the European steel industry, they comply with all industrial requirements and are used world-wide.

KLP Rollblocks are produced from plastics. Years of experience ensure the best choice of materials; the product becomes virtually indestructable and resilient. When subjected to loading KLP Rollblocks flex slightly, but will return to their original shape immediately afterwards. Rollblocks considerably reduce damage to coils.

The RollCradle System from KLP consists of a reinforced plastic rail with notches and blocks (Roll Cradles) which can be placed at different distances from each other, depending on the coil diameter.

Why use KLP RollCradle System in your warehouse?

• One supplier for the complete system (turn-key)
• No steel profiles neededNo special installation equipment needed
• Fast installation
• Improved safety for personnel (TV approved)
• Easy two level stacking
• Less damage to your precious coils
• Splinter proof
• Long lifetime
• Enormous load bearing capacity
• Flexible and efficient
• No oil absorption

KLP RollCradle system is an improved version of the traditional KLP RollCradles. It will be supplied as a turn-key coil storage system. The system offers good value for those warehouses that do not have a large variety in coil dimensions and that store coils up to 2 levels.

Lankhorst Mouldings have over 30 years of experience in safe coil storage. Our selection of raw materials guarantees an extreme long lifetime. When subject to loading, the roll cradles flex slightly, yet will return to their original shape immediately afterwards. This will avoid damage to your precious coils. RollCradles are also available for use inside (steel) UNP-channels.

Not all coils are stored in multiple levels. Sensitive material may not be stacked due to the risk of damage. Sometimes regular coils are stored temporarily awaiting further processing and slit coils are usually too narrow for stacking.

For these applications Lankhorst Mouldings have developed a wide range of KLP Storageblocks and KLP Oiltrays. These are V-shaped floor pads that can easily be installed in any warehouse. Sometimes these coil padsare fixed to the floor, but this is not always necessary.

We offer our storage blocks in a variety of dimensions. Chock angles up to 15 allow optimal support for (slit)coils. KLP Oiltrays usually have a groove in the centre of the product. This allows the drainage of oil which may drip from the coil.

KLP CoilWedge System combines advantages of both RollStops and Storageblocks. It offers the same flexibility as the RollStop System for coil diameters and at the same time maximum flexibility for all coil widths, similar to the Storageblocks and traditional Coilwedges. The long wedged beams offer safe and flexible storage for wide coils and also for narrower or even (bundled) slit coils.

Coilwedges are placed on the same rails as used for the RollStops. This interlocking system consists of a reinforced rail with notches to position the KLP CoilWedges on. Distances between the CoilWedges may vary depending on coil diameter. One size fits all! Our standard CoilWedges come in 1200 mm or 1500 mm lengths.

It is a turn-key storage system offering maximum flexibility and maximum safety. Coils may be stored up to two levels. The system consists of four simple components: rail, connector, endcap and CoilWedge, which allows very simple installation on-site.

Why use KLP CoilWedge System in your warehouse?

• One supplier for the complete system (turn-key)
• No steel profiles needed
• No special installation equipment needed
• Fast and easy installation - two men can do the job
• Easy two level stacking
• Full support for sensitive material
• Flexible for coil diameter and width
• Improved safety for personnel
• Less damage to your precious coils
• Splinter proof
• Long life time
• Enormous load bearing capacity
• No oil absorption

KLP Coilwedges are shaped beams with an angle of 30. These Coil Wedges were specifically designed for the storage of slit coils.

Available lengths: 100, 120, 150 and 170 cm.

The recycling plastic coilwedges must be placed into a metal frame.

Why use KLP Coilwedge in your warehouse?

• Moisture resistant
• No corrosion
• Oil resistant
• Less damage to your products
• Splinter free
• Extreme long lifetime
• Large bearing surface
• Enormous load bearing capacity
• Safety
• Simple to organise in your warehouse

The CNC thermal cutting machine Vanad BLUESTER with excellent dynamic properties, presents a state-of-the-art device designed for the toughest operations. This machine is designated for processing of very large formats of metal sheets with oxy-fuel and plasma technology, including the automatic bevel cutting. The machine is equipped with the fully automatic 3D plasma head, which is ideal for the installation of the most modern and most powerful plasma systems.

The main features of the machine Vanad BLUESTER

• Bilateral longitudinal drive
• High productivity of the machine up to 10 units applicable
• Linear guides in all movement axes
• Automatic adjustment of the portal (if necessary)
• Digital measurement of the positioning EnDat
• Standard thickness of the cut material up to 400 mm
• Elimination of downtime during operation
• High positional accuracy

The new set of adjustable large format touch screens with a technological keyboard ensures easier operating. This machine corresponds to the standard IP65 against ingress of liquids and particles. The CNC system B&R is a high-performance, stable in operation and user-friendly control system.

The Vanad MIRON Laser is an effective CNC cutting machine equipped with fiber laser, which effortlessly cuts metal and non-metal materials such as mica plates, HSS sheets, klingerit, mirelon, polyethylene foam, anti-vibration rubber, cardboard, cork, brass, bronze, copper, corrugated cardboard and tar paper.

Features of the CNC machine MIRON Laser

• Small total length and width compared to portal construction
• Easy side access to the table
• B&R control system
• Output of the fiber laser up to 1 kW
• Easy operating via touch panel with a technological keyboard
• Cutting of highly reflective materials
• Minimum kerf
• Possible common line cutting
• High-performance and user friendly CNC system

Tecnolift Series Systems based on the patented permanent and electro-permanent technology can handle loads easily and increasestorage capacity within the same limited area.They are efficient because they always operate from the top without compressing or deforming the load. The floor space is optimized as no empty areas are required around or in between the loads to get access for their pick up.

Tecnolift is the ideal solution for steel structural works, distribution and storage, service centers, metal workings, ship building manufacturers, surface treatment and for all modern industries interested in increasing the efficiency of production process. A wide range of models are available with capacities ranging from 3000kgs to 60, 000kgs and with different versions of load with regular and reduced thickness. All standard Tecnolift systems grant a safety factor of 1:3 between the weight of the load and its operative air gap and the relevant magnetic force of the lifter. All systems are operated using a reliable industrial radio remote control.

The Tecnolift application handles:

• Single Steel Sheet
• Mutiple Steel Sheets
• Vertical Steel Sheets
• Round Bars
• Mutliple Pipes
• Coils
• Reinforced Bars (rebars)

ZINSER Favorit I - Portable Flame Cutting Machine

The ZINSER Favorit I with infinitely variable drive contains all advantages of a modern cutting machine.

It is particularly suitable for:

• Manually guided shape cutting
• Straight cutting by means of an L-bar or guide rail
• Circle cutting up to 1600 mm by means of a circle cutting attachment
• Bevel cutting

Technical data

Cutting thickness: 3 - 60 mm / 100 mm

Gases: acetylene or propane

Torch adjustment: lateral-, height and bevelling by means of an angle scale

Electric drive: continuously adjustable forward and backward drive

Feed: 50 - 900 mm/min

Pipe Cutting Devices RSV-0, -1, -2, -3

Portable flame cutting technology from ZINSER for simultaneous cutting and chamfering of steel pipes

The pipe cutting devices are designed to be fitted onto an endless pipe. With the fast clamping device the pipe cutting device can be clamped at any position on the pipe.The movement around the pipe is achieved by the means of 2 hand cranks and 4 wheels. The hand cranks are fitted for the operator not to have to change his position when the pipe is being cut. The cutting torch can be swivelled by 45 and is equipped with a horizontal and vertical adjustment (2 coordinates slide).

Instead of the manual drive by means of hand cranks an electric drive with spur gear and infinitely variable speed control is also available.

RSV-4 and RSV-4/14

The pipe cutting devices RSV-4 and RSV-4/14 are equipped with a steel band guidance.

ZINSER 1225 for Plasma, Oxy-fuel and Water Jet Cutting

The guiding machine ZINSER 1225 is ideal for combined oxy-fuel and plasma cutting.

It unites the required speed for plasma cutting with the ruggedness of an oxy-fuel cutting machine.

This combination of oxy-fuel and plasma cutting covers most of your daily cutting jobs and ensures a high flexibility in solving your cutting tasks.

The machine ZINSER 1225 is perfectly suitable for water jet cutting, too.

For additional details, please see the attached brochure.

Gantry machine for laser and plasma cuttingHigh value guiding machine for laser and plasma cutting, ideal for combined cutting tasks.It unites the required speed for laser and plasma cutting with the robustness and longevity of an industrial machine.Dual side rack and pinion drive system (helical) via AC - servo motors and linear guides for the X- and Y - axes.

Advantages of a solid state laser compared to a CO2 laser

The laser beam is guided in a glass fiber from the resonator to the beam generation system

• No adjustment needed
• No need for gas purging of the beam path
• No maintenance of mirrors

Cutting power

• 1500 W of a fiber laser comparable to a 3000 W CO2 - Laser
• Cutting thickness 1 - 13 mm

Safety FeaturesCompletely enclosed machine housing for optimum safety for both the process and the operatorA camera enables the control of the cutting process
Economic AdvantagesLow investment costs

• Very economical entry into the world of laser cutting
• Profitable even with only temporary capacity utilisation
• Low operating costs
• Minimum cutting costs in laser quality

ZINSER 1211 - cantilever machine for oxygen and plasma cutting

The flame cutting machine ZINSER 1211 disposes of a coordinate drive, DC-permanent tacho motors and actuation by means of racks and pinions.

Electrically controlled magnetic clutches permit an easy and quick shifting of the machine manually.

The operator aisle which has an extent of the whole machine length enables a convenient access to the central control panel and to the cutting table.

The drawings to be traced can be fixed very easily on the moveable sheet steel tracing table by means of magnets.

Basic equipment of the machine - ready to cut

• Machine with cantilever right (cantilever on the left side is also available)
• Optical follower control LK110
• Three-hose machine torch with nozzles for 3 - 100 mm thickness

Options / Accessories

• Central gas supply by means of solenoid valve
• Electric torch ignition device
• Piercing device with/without fast preheating
• Motorized and capacitive torch adjustment
• Additional machine torches (max. 4)
• Plasma cutting units
• Plasma adaption connection

ZINSER 1211 / LK 110

• Machine with optical follower control LK 110.
• Tracing speed continuously adjustable 50 - 1000 mm/min(can be switched to 200 - 4000 mm/min).

Functions LK 110

• Manual control
• Coordinate switch for all 4 directions
• Line- and edge tracing
• Automatic start of cutting job
• Automatic switch-off feed and cutting oxygen if losing the line
• Automatic corner slow-down (can be switched off)
• Kerf compensation 4mm

ZINSER 1211 / LK 500 / CNC 300Machine with optical follower control LK 500 and CNC 300.
CNC 300

• 2/3-axes CNC-control
• LCD-Display
• 65 Standard shapes / free programmable contours (MDI)
• External programming

FYBRA generates a high power laser beam from the source to the head via a flexible fiber cable. The innovative main block and the head are designed and optimized to work in a heavy duty work environment, where vibrations, disturbance and dust are very common. FYBRA is an extremely comfortable modular system: the main box sets the source and the board with the electronic parts in two different separated areas. The galvanometers are sets, with the lenses in the head block.
The laser fiber allow a considerable increase of the power, without compromising the size of the laser spot. This pledges a better marking result at higher powers and a better efficiency of the system.

Class 1 laser system, benchtop model, with

• Available standard laser sources:

aWaveTMfor marking most of the materials. This is acost effective laser system

IVO4formarking alloys and metals, anodized, painted surfaces and some plastics non-transparent

Intra for marking transparent plastics

CO2 for marking organic materials and plastics

Green for marking plastics

• Software Genius easy to learn, multilingual, many laser parameters to meet all marking requests:

Serial numbers, texts arc text with full TTF compatibility,

Basic geometrical figures , shift and data codes in different formats,

Barcodes and 2D/Datamatrix

Dxf wmf plt emf and Raster import

Connection via Ethernet

• Bechtop structure with big inspection window to check the marking areawithout exposing the operator to any laser danger

Loading area 340x340mm standard different measures on request

Command box with the laser main commands Start/Stop

Manual Zeta with 200mm

Adjustable power from0to 500 Kg and usable stroke 22 mm

• Benchtop machine
• Manual actuation of the impact marking mechanism by a lever
• Maximum light 260 mm
• Ideal for deep and fast markings of numbers, texts and logos
• Uniform marking depth even on pieces of different heights
• Bankholder effect to prevent any deformation of the material
• Suitable also for machinings, such as rivetting, inserting, caulking

Adjustable power from0to 600 Kg and usable stroke 22 mm

• Benchtop machine with two buttons security system
• Pneumatic actuation of the marking impact mechanism by a double effect cylinder
• Maximum light 175 mm
• Ideal for deep and fast markings of numbers, texts and logos
• Uniform marking depth even on pieces of different heights
• Bankholder effect to prevent any deformation of the material
• Suitable also for machinings, such as rivetting, inserting, caulking

Adjustable power from0to 600 Kg and usable stroke 22 mm

• Benchtop machine with two buttons security system
• Pneumatic actuation of the marking impact mechanism by a double effect cylinder
• Maximum light 175 mm
• Ideal for deep and fast markings of numbers, texts and logos
• Uniform marking depth even on pieces of different heights
• Bankholder effect to prevent any deformation of the material
• Suitable also for machinings, such as rivetting, inserting, caulking

Numbering head MB14 with levers for manual marking of numbers. Engraving of the wheels with numbers, letters, sign and special logos, in standard, half condenced and condenced style. Its possible to mix automatic (B2) and manual (B14) wheels.

MB41E electric roll machine is ideal for marking small diameters, from 8to 65mm, thanks to a motorgear that moves the slide with the component to be marked.

Standard accessories complete the range of roll machines for marking small diameters; from types and clich to adjustable supports and supports for cave objects.

MB41N is the ideal model for marking small diamtersfrom 8 to 65 mm.

A manual lever moves the slides supporting the component to be marked.

A wide range of standard accessories complete the roll marking machines, such as types and clich, extensible supports and support for cave objects.

Scribe marking system, with

• 40x150mm marking areaASM40150
• Peen mode: pneumatic, with spring return

Themanual hot markingmachine is ideal for materals such asleather, plastic, wood, paper, fabric.

Benchtop model, MB20Emanualmachine is

• equipped with lever to move the hot press mechanism
• equipped with automatic ribbon advance device
• equippedwiththermostatto adjust the temperature in relation with the materialand the marking time
• perfect for dry markingand coloured marking with a ribbonbetween the marking head and the surface to be marked

Two buttons pneumatic security systems, complete of anti-ripetitive valve according to the CE machines directory. Two models: Security 1 for impact and presses; Security 2 for hotsystems thanks to a timer.

For an ideal storage of your (slit) coils and heavy machine parts

Have you ever wondered how many cubic meters of wood are used and transported within your company each year? For many years Lankhorst Mouldings have developed plastic storage beams with a large variety in design and dimensions.

Plastic beams provide an excellent alternative for wood: plastic has a much longer lifetime and it is moisture-free, splinter free and oil resistant.

KLP Storagebeams have especially been developed for a safe and simple storage of coils, slit coils, rollers, presses and other heavy machine parts.

The square or rectangular Storagebeams can carry a lot of weight; they can easily support machine parts with a weight up to 100 tons.

The T-Master is a dedicated machine designed for the continuous production of weldedT and H beams, either parallel or cambered.The T-Master operates withthe web in vertical position. No tack welding isrequired, except at the leading edge, after the web has been aligned on the center of the flange.

Initially the web and the first flange are fed into the T-Master; the welding is carried out simultaneously from both sides of the web over the full length of the beam. After completion of the first flange welding the section is turned through 180 and the alignment and welding operation repeated with the second flange.

The big advantage is that the flange is straightened during the welding process, for rectify any angular distortion caused by welding.
We have several Line dimensions, the common one is for Beams2000 /2500 ( web ) and 800 / 1000 ( flange ) but we can arrive:

• up to 5000mm of Web and 2000 mm of Flange with more than 2.5 Ton /m

The length of the Beams normally is from 4/6 meters min. to12 / 18 meters max. beams; but we can arrive at 35 meters or more.The big advantage of this line is the flexibility, not a lot of space required, no flanges straightening required after welding, few workers required.

MaxX lifters are the ideal solution for handling a large variety of work piece, from flats to rounds, from finished to rough, with easy and ergonomic operation in total safety. The innovative technological concept and the superior performances make MaxX the absolute reference in the field of magnetic lifting of ferrous loads.

Powerful, compact, safe, reliable and competitive are the key factors of the MaxX lines success all over the world. A wide range of models are available with capacities ranging from 50kgs to 2000kgs and with different versions of load with regular and reduced thickness. Each lifter is tested to certify the force to be 3 times compared to the Suggested Weight Load (SWL). MaxX allows you to operate in total safety with different typologies of loads, in connection with its highly performing pull/air gap curve.

The H-Master is designed to weld I beams with the web in horizontal position. The H-Master deposits two fillet welds simultaneously at the web and flange connections. ack-welding is required only at the leading edge of the beams.

The CNC machine Vanad KOMPAKT Laser enables extremely precise, fast and highly efficient thermal cutting of materials. Its design makes it suitable for use in small, medium-sized and large operations or for pre-production series. The focused beam of the fiber laser cuts metallic and non-metallic materials of ordinary formats.

Thanks to minimal kerf and low heat influence of material, the highly focused laser beam allows for the common line cutting of the material.

Features of the CNC machine KOMPAKT Laser:

• The fiber laser is the most preferable laser of all types.Its endurance is astounding up to 100 000 hours.
• Although it has the same efficiency as CO2 laser, itsenergy consumption is significantly lower - you save onoperating costs.
• It is easy to assemble and handle thanks to its solid construction.
• It also manages a precise cutting of complex shapes.

Waterjet is the most versatile cutting technology in the world. It has been established in a lot of industries due to its many

advantages. StadXCut is a high precision CNC waterjet cutting machine designed for processing a wide range of material.

The high working pressure when piercing and cutting the workpiece reduces the delamination for composite material. The

increased cutting speed, more workpieces can be cut in the same time, thus reducing the cost of production.

Standard Features:

• High Precision waterjet cutting system (pure water or abrasive)
• Flying Arm / Rigid Cantilever Structures.
• Initial Height Sensor.
• LM Guides System on X & Y axis (Rexroth Germany/ Hiwin Taiwan).
• Ball Screw on Z axis (Rexroth Germany/Hiwin Taiwan).
• NC Software: Most 2D.
• PC Controller: Power Automation, Germany.
• In table water adjustment system.
• Automatic lubrication system.
• Independent cutting table with three sides access.
• A/C for all electronic and drive components.
• Diamond IDE cutting head.
• Automatic Height Sensor for cutting head.
• Anti-collision system on cutting.

*Available Sizes: 1.5x1.5mtrs, 2.5x1.5mtrs, 3x1.5mtrs, 3x2mtrs, 4x2mtrs, 6x1.5mtrs, 6x2mtrs & 6x3mtrs

Time and the experience have changed the construction methodology of these series 300 CONTE GRABS, designed for gripping and handling coils with the hole in the horizontal axis. These new methods are faster and safer to satisfy continually evolving market demand. The Conte company has also succeeded in reducing the external structural dimensions of its equipment, both in width and in height without losing the minimum and maximum gripping range. With the same grab, this range varies from a min. of 300 mm. to a max. of 2.900 mm. All this equipment is designed to have reduced structural weight and on customer request, it can be fitted with various options, such as: extra safety systems, a device for continuous rotation through 360 a weighing system, radio control, etc. (options applicable after purchasing the tong). Our company is also special in the fact that it produces the most compact grab, complete with 360 rotation, in the world model 304. What really distinguishes the CONTE company however, is the high importance of the reliability and safety during handling.

BEAMS are equipment for handling sections, pipes, bundles, packs of sheet stacks, boxes and other metallurgical materials of different weights and dimensions. Depending on the material to be handled, rocker arms are divided into two groups: - Beams for handling narrow products, such as bundles and profiles, fitted with single hooks in a central position along the longitudinal axis. - Beams for handling wide products, such as packs of steel sheet and boxes, fitted with pairs of hooks located in a lateral position along the longitudinal axis.

The proposed machine is suitable to straighten the flanges up to 40 mm.
The machine is mainly composed by a base frame where two columns supporting the straightening device are mounted.One column is fixed, while the other one is adjustable on the base frame according to the web height.
Straightening is carried out by two bending rollers that press the flanges to recover the deformation produced during the previous welding process.

The capability of the model BS 2200:

These COILS TILTERS permit the tilting of coils with a hole in the horizontal axis through 90 and vice versa. Their operation can be electro-mechanical or electro-hydraulic and they can also be fitted with various options and extremely valid safety systems according to customer requirement. The way in which these tilting devices are created depends on specific customer requests. This latter supplies all the technical information necessary for precise construction. With the aid of our qualified technical staff we analyse the situations even by visiting the installation site - to find the best solution to satisfy the most widely varying demands.

The 700 series is a range of GRABS specifically designed and studied for aerial tilting of coils with a hole in a vertical axis to one in the horizontal axis and vice versa, serving annealing furnaces, inter-ports and marine docks. Their operation may be mechanical, electro-mechanical or electro-hydraulic. All this equipment is fitted wit safety devices to maintain the grip on the coils, even in the event of electrical power failure. They can be supplied with various options to limit machine and material damage and to facilitate and thus speed up the handling operations.

An innovative alternative for the transport of slit coils 'eye-to-the-sky': in close co-operation with several European steel service centres, Lankhorst Mouldings have developed a one-piece plastic Slitcoilcarrier. Many European service centres are constantly searching for cost savings in their logistics.

When pallets are used in a return-system, these costs can easily be reduced by implementing our KLP Slitcoilcarriers: after a few return-trips it will be cost saving. Besides the logistical advantages, the Slitcoilcarriers also offers the well known advantages of plastic: less damage, less corrosion, improved safety.

Advantages of KLP Slitcoilcarriers are:

• A pallet in-one-piece without nails (type A)
• Wide range of coil diameters
• Load bearing capacity 15 tons
• Wide and high fork lift entries
• Improved safety during handling
• No splinters - less damage
• No moisture - no corrosion
• Larger bearing surface - less damage
• Cost saving through a long lifetime