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Leading Manufacturer, Supplier & Retailer of JIG WELDING MACHINES, GRATING WELDER MACHINES, REINFORCING & MINE MESH WELDERS, Clifford MESH WELDING LINE and OPTICUT WIRE STRAIGHTENER & CUTTER.

JIG WELDING MACHINES

ITSOL is now offering Clifford's versatile jig welder, which allows a single operator the ability to process welded parts seamlessly and without production stoppage. While the operator prepares the material for welding on the operator side of the table, the welder is welding the product on the other side of the table. These Jig Welders offer: Increased safety. Consistent quality. Increased flexibility. Extremely fast changeover times. Reduced labour costs.   Clifford started building CNC jig welders for wire products over 20 years ago and todate has well over 250 machines in the field world wide. Through these many years of experience and commitment to excellence, the latest range of Versatile Jig welders are even more, reliable and productive and user friendly. Select form our simple entry level 2 axis units to multi-axis machines that can incorporate servo adjustable welding heights and servo rotating heads. We even offer a range of welding technologies to pick from that are best suited for your budget and needs. Including AC, DC, Medium Frequency DC, and high frequency modulated AC. With standard features like: Freely programmable welding heads Drive system with direct servo drives. Accurate positioning system with AC servo motors with precision of +/0, 2mm. Ability to weld two different parts on the two jigs, with auto program selection from jig position sensors. Quick change jigging system. Full program edit facilities. Safety fence, with interlocked gate.   Clifford's versatile welder electrodes can be designed and manufactured to specifically suit the product being welded. Electrode tips are interchangeable, allowing a single machine to weld a wide variety of different products. Varying the electrode configuration allows for multiple products to be run on the same jig without having to write a separate program or change electrodes between products, reducing changeover times, and increasing operating efficiency. Products with varying heights can be accommodated with Cliffords servo driven Z-Axis electrodes.

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GRATING WELDER MACHINES

The machine is capable of welding up to 45 Cross wires per minute. This speed is dependent on numerous factors including, but not limited to, quality and consistency of material, line bar sizes, cross wire diameters, maintenance of the machine and operator abilities. The line would typically require two operators at the loading station and one at the welding portal/crosswire magazine. Other operators may be required for material handling to and from the machine. Many options are available including off coil load bar and cross wire systems, integrated shears and cutting systems.

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REINFORCING & MINE MESH WELDERS

The Clifford MESH WELDING LINE is modular in design allowing the customer to match different elements of the product range to suit their individual requirements. The drawing above assists in giving the customer an understanding of these different elements and how they fit together in order to simplify the selection process of the different aspects of the welding line. The Clifford range of LARGE MESH WELDERS is differentiated based on customer requirements, mesh characteristics, mesh product type and investment sum available. Below find a table summarizing the three main types of Clifford welding portals. The welding portal forms an integral part of the mesh line and ancillary equipment which is again dependant on customer requirements are added to this portal to arrive at a suitable solution to customer needs. Such ancillary equipment includes line wire payoffs, line wire control, line wire feeders, cross wire insertion, mesh extraction, shears, stacking and turning, coilers, mesh transport and other such ancillary equipment which is detailed in the pages following. A Typical Large Mesh Welding Line includes the following: Line Wire Payoffs Straightening Banks Accumulation Line Wire Feeder Welding Portal Cross Wire Feed Mesh Extraction / Linear Pullout Mesh Shear Stacking & Turning Mesh Transport Bundle Stacker Other options not shown above include: Bundle Tying Stations Weighing System Crosswire Feeders Cross Wire Pre Tensioning System Slitters And Trimmers Coilers Underwire Magazines

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Clifford MESH WELDING LINE

The Clifford MESH WELDING LINE is modular in design allowing the customer to match different elements of the product range to suit their individual requirements. The drawing above assists in giving the customer an understanding of these different elements and how they fit together in order to simplify the selection process of the different aspects of the welding line. The Clifford range of LARGE MESH WELDERS is differentiated based on customer requirements, mesh characteristics, mesh product type and investment sum available. Below find a table summarizing the three main types of Clifford welding portals. The welding portal forms an integral part of the mesh line and ancillary equipment which is again dependant on customer requirements are added to this portal to arrive at a suitable solution to customer needs. Such ancillary equipment includes line wire payoffs, line wire control, line wire feeders, cross wire insertion, mesh extraction, shears, stacking and turning, coilers, mesh transport and other such ancillary equipment which is detailed in the pages following.   A Typical Large Mesh Welding Line includes the following: Line Wire Payoffs Straightening Banks Accumulation Line Wire Feeder Welding Portal Cross Wire Feed Mesh Extraction / Linear Pullout Mesh Shear Stacking & Turning Mesh Transport Bundle Stacker Other options not shown above include: Bundle Tying Stations Weighing System Crosswire Feeders Cross Wire Pre Tensioning System Slitters And Trimmers Coilers Underwire Magazines

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OPTICUT WIRE STRAIGHTENER & CUTTER

The Clifford ULTRACUT and OPTICUT wire straightening & cutting machines are designed as modular lines to accommodate a range of wire straightening and cutting requirements, for the high speed production of straightened and cut wire. These machines are of a robust modular design and are offered with a range of different payoff options to suit the presentation of the wire. The wire is driven by a series of feed wheels through a spinner assembly and is cut to length in a high speed flying shear. The shear is designed to give a flush, square end cut at maximum operating speed. Gearing between the feed and spinner drives ensures constant "spinner ratio" under all conditions to provide optimal straightness of the finished wires. The ULTRACUT can be supplied with three quick change spinners to cover a range of wire sizes from 2mm/0.079" - 12mm/0.472". The machine is designed to reduce the process induced vibration as much as possible to increase maintenance intervals and reduce running costs. Length is digitally programmed for very quick length setting and changeovers. Batches are digitally controlled in predetermined sizes. The ULTRACUT can be supplied with various modular measurement systems depending on customer requirements.

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INTEGRATED PROFILING AND CUTTING

The IPC line is a fully integrated line for production of cold rolled, ribbed, straight lengths of high tensile steel bar for reinforcing purposes or for line/cross wires for welding into reinforcing mesh. The wire is fed from a payoff system. The payoff type is dependant on feed speeds required and coil type. Refer to the pay off selections. The machine has roller reducing units to provide the required reduction in cross sectional area and to introduce the profiling onto the wire. The final profiling rollers are driven by AC motors with frequency controlled drives resulting in reduced maintenance costs. The wire is straightened in a conventional straightening arbor and is cut to length in a rotating shear assembly. Length is determined from an electronic length input control. Wires are discharged into a receiving tray with a pneumatic end alignment system. Extra features could include a bundle batching station. IPC MODULES Payoff System Inline mechanical descaler Lubricant applicator Rolling section Straightening section Flying shear Straight length accumulator Bundle batching station

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FINE MESH WELDERS

KEY BENEFITS OF THE FINE MESH WELDER Fully automated Offcoil line wire and cross wires All functions are controlled and monitored by a central PLC, which is coupled to an industrial PC for human machine interface Welding centres adjustable across the width of the machine Dual plane crosswire straightening User friendly software. Direct programming of weld controller data and weld press selection. Clear text error message display. Online help with full user manual accessible from disk. Touch screen operator interface. Error reporting system incorporated as standard. Efficiency reporting system incorporated as standard. Integral faultfinding "internet connection" incorporated Medium frequency welding available

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VITARI AUTOMATIC STRAIGHTENING and CUTTING MACHINES

VITARI AUTOMATIC STRAIGHTENING and CUTTING MACHINES: The new Vitari series of straightening machines are electronic, compact, modular and capable of processing a wide range of smooth or ribbed wires in steel grades ranging from mild steels to high tensile as well as non-ferrous with processing speeds up to 180 m/min (3 m/s). All machines have independent motors which control the wire feed, the straightening spinner and the cutting unit which guarantee precision cut lengths. The high-level electronics installed allows the operator to programme production using the integrated touch-screen on the ergonomically positioned control panel. The operator can save all setting parameters of different wire batches as well as production data. The machine can also be equipped with a modem for world-wide on-line technical assistance. The machines are modular and all the tooling is interchangeable between the different models. All machine models are available in right and left handed modes allowing for face-to-face set-up with considerable production and logistic advantages.   KEY BENEFITS OF THE STRAIGHTEN AND CUT MACHINE Independent electronic control of the wire feeding units. Independent electronic control of the die spinner. Independent electronic control of the brushless servo-motor cutting unit. Pneumatic bench evacuation of the cut bars. 7" full-colour touch-screen panel to programme the machine settings. VITARI Easy-Run software with in-built menu's for storing settings and relevant production data.   Power saving through recycling of the machine drives energy consumption. Measuring device with mechanical length stop with a quick-release for length change and adjustment dial for accurate length settings. Machines are modular and available in both right and left handed modes enabling a face-to-face layout with logistic and material flow advantages. Modem for remote technical assistance

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CONET STRAIGHTEN & CUT

ITSOL has recently introduced and new high  QUALITY  yet very AFFORDABLE  range of wire straightening & cutting machines. Our new straighteners are manufactured by CONET in China and are extremely well built, yet at a very affordable price, while not compromising on any features or manufacturing quality. In fact CONET has taken their design to the next level for wire straightening machines, offering features that are not even available on the most expensive machines in the industry. Including features like, a servo cutter, inverter controlled feed and spinner speeds, and a unique runnout that is mechanically tied to the servo cutter to ensure super fast operation, allowing a running speed of up to 590 ft/min. These are just some of the features, but as sales people, we understand that words are cheap and that the proof is in seeing, so why not make an appointment to come see our new straightener in action. We often keep stock machines on our show room floor.   FEATURES High speed up to 590 ft/min (180m/min). Includes braked rotating payoff as standard with the machine. Includes pre-straightener and 3 pairs of feed wheels as standard. Includes vibrating floor mounted collector as standard. Uses servo motor for cutting. Full independent adjustment of the spinner and feed roller speed, to maximize the straightness and running speed.. Stop cut for length cut tolerance of ± 0.007". No pneumatic air required to run the machine.

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tungsten carbide rolls

EUROLLS Tungsten Carbide Rolls: With decades of experience Eurolls has developed a deep knowledge of rolls for many different applications made of special steels and sintered materials. Apart from the quality that comes built into any Eurolls Roll, the industrialist can be assured that the manufacture with these rolls will give the best output of any roll available on the market, effectively reducing roll cost per ton produced as well as reducing down time due to maintenance and roll changes.

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WIRE ROLLING CASSETTES

Eurolls wire rolling cassettes: Microcassettes  — The microcassette replaces the die in multi-pass lines. It is absolutely compact and suitable for particular productions where tight tolerances are required. The maximum reduction that can be achieved is evaluated on the basis of the specific product. The use of microcassettes can be fully compared to the use of dies. The products that can be obtained are: low, medium and high carbon steel wire, copper, titanium, stainless steel, welding wire, etc. The quality of the outlet material is assured by the special finishing of the roll profiles. This guarantees a perfect roundness and dimension of the product obtained as well as a perfect polished surface. These cassettes can quite easily replace traditional dies thanks to their compact dimensions. The advantages of this system are many, starting from the longer roll working life compared to that of traditional dies, time-saving tooling changes, less machine down-times, possibility of working at higher speeds, reduction from 10 to 20% in absorbed power, lower lubricant consumption and consequently an increase in productivity. These cassettes are similar to dies with regards to production and work processes; as a matter of fact, when the rolls are worn out, they can be ground to the next size and therefore the cassette is used in the previous pass, exactly the same procedure used with dies  

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COLD ROLLING LINES

Cold rolling line - Vertical and Horizontal blocks The cold rolling line for the production of smooth and/or ribbed wires for reinforcement is extremely compact, versatile and equipped with independent horizontal or vertical axis bull blocks complete with stands for the EUROLLS cold rolling cassettes. This simplifies installation and guarantees better performance of the line. The machine is equipped with protective covers to safeguard the operator as well as to ensure that the minimum of mill scale and dust pollutes the factory environment. Also included in the machine is the descaling panel integrated with a pinch roll to help during the feed in operation as well as the rod lubricating unit. Using independent bull blocks guarantees the maximum flexibility and versatility with regards to the distribution of the necessary wire reductions (no fixed reduction between bull blocks required). The cold rolling line can be composed of one, two or three bull blocks and these can be mounted in a vertical or horizontal plane. Using optimum design, the space occupied by the line has been reduced to a minimum even with the use of multiple bull blocks required for larger diameter reduction. The line can be equipped with spoolers with horizontal or vertical axis, and be automated depending on the specific requirements of the client. KEY BENEFITS Fully enclosed machine for safety and dust protection No fixed reduction required between bull blocks Vertically and horizontally mounted bull blocks Minimum space requirements Multiple bull blocks allow for larger diameter reductions Different levels of automation dependant on customer requirements Vertical and Horizontal spooler options Easy raw material loading

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PC WIRE AND STRAND MACHINES

  • Wire diameter range 3 - 12 mm
  • Diameter tolerance ± 0,05 mm
  • Tensile strength 1620 - 2100 N/mm2
  • Wire surface type Smooth, Indented, Galvanized
  • Packaging Strapped coils

LINE FOR TREATMENT OF LOW RELAXATION STEEL WIRE FOR PRESTRESSED CONCRETE AND STRUCTURAL REINFORCEMENT High carbon steel wire is used as structural reinforcement in a wide field of applications such as big industrial and civil engineering works (beams and structures of multi-storey buildings, pillars, bridges, structures, docks, highway barriers, rail sleepers for high speed trains, concrete pipes, huge suspension cables for cable-stayed bridges, etc.). To fulfil efficiently the features of load and reinforcement this steel wire must have characteristics of LOW RELAXATION when it undergoes the continuous application of high axial loads (especially if combined with concrete). To produce such type of wire a tension relief treatment is necessary, obtained by placing the wire under a load equivalent to 40 % of its tensile while being heated to a temperature of approx. 400° C with further quick cooling.   Steel ropes made of high carbon wires mainly in assembly with 2, 3 and 7 wires (1+6 ), but today also in assembly with 19 wires (1+6+12) are more and more frequently used as structural reinforcement in a wide field of applications where it is needed to bear very heavy and continuous loads. To minimize elongation under continuous load a tension relief treatment is necessary.   KEY BENEFITS The treatment lines for PC Wire and PC Strand offered by Eurolls guarantee a technological process with very high performance and excellent quality, as a result of great technical knowledge and long experience in this field. Internal diameter > 1220 mm Welded joints: Not accepted   Line: Working speed: Up to 500 m/min Wire pay-off: From motorized spool 2000 - 5000 kg Tensioning system: by Rotating Die or by Double Capstan Straightening: Quadruple straightener on 4 planes at 45° Indenting: By cassette with 2 or 3 rolls, adjustable Heating furnace type: Induction with power between 150 and 600 kW Wire cooling: By dip and spray in tunnel Pulling capstan: Double with vertical/horizontal axis with V shape groove Capstan diameter: 3000 - 5000 mm Wire pusher: 4 pairs of gummed rolls hydraulically openable Cutting to length system: Rotating shear Collecting baskets (2): With vertical axis Ø 3000 mm weight max. 2000 kg   MAIN SPECIFICATION AND TECHNCIAL DATA LINE FOR PRESTRESSED CONCRETE ROPE Production: Assembly: 1 + 6 (+12 with Tubular in tandem) Wire diameter range: 2, 12 mm - 8, 50 mm Wire diameter tolerances: ± 0, 02 mm - ± 0, 05 mm Rope diameter range: 6, 35 mm (1/4 inch) - 25, 4 mm (1 inch) Tensile strength: 1620 - 2100 N/mm 2 Welded joints: Not allowed Wire surface type: Smooth, Galvanized, PVC coated, Epoxy impregnated Rope surface type: Normal or compacted with die (optional) Packaging: Precision wound coils with strap (every 45°) Internal diameter 800 mm External diameter 1300 - 1500 mm Width 750 mm Net weight 5000 kg max Stranding and relaxation line: Production speed: Up to 170 m/min Max productivity: 11000 kg/h Type of strander: Skip 1+6 Wire pay-off spools: Flange 900 - 1250 mm Net weight 1300 - 3000 kg Post forming: Double wire straightener on 2 planes at 90° Tensioning system: by two groups of Double Capstans First Group pulling Capstans: Type: Double multi-gorge with horizontal axis Capstan diameter: 1500 - 2500 mm Max continuous pull: 28000 kg Pull control: Load cell on diam. 1200 mm pulley, deflection angle 7° Heating furnace type: Induction with power between 450 and 900 kW Working temperature: 380 - 420 °C Wire cooling: Two stages, fist by immersion and second by spray, with temperature control at exit   Second Group pulling Capstans: Synchronization system: Guiding rolls group with linear vertical scroll bar, with constant pull max 500 kg Type: Double multi-gorge with horizontal axis Capstan diameter: 1500 - 2500 mm Max continuous pull: 28000 kg Strand packaging: Double spool Winding-Unwinding system movable on rails. Max capacity 28000 kg   Respooling and packaging: Working speed: Up to 400 m/min Synchronization system: Guiding rolls group with linear vertical scroll bar, with constant pull max 750 kg Coil preparation: Precision winding spooler (lay on lay) with automatic flange opening and coil extraction/unloading. Rope head blocking, movement and clamping spool by hydraulic drive. Predisposition for strapping in 8 radii.   SPECIAL APPLICATIONS Depending on the type of application and use, when a high resistance to environmental and weather agents is required, these ropes can be clad with different materials such as a PVC tube filed with grease, internal impregnation and external film in epoxy resin, heavy galvanize coating (hot) of the single wires composing the rope using zinc or zinc-aluminium.

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Strecker Buttwelding Machines

Strecker Buttwelding Machines: For over 75 years, AUGUST STRECKER GmbH & Co. KG has been a specialist in the development and production of butt welding machines for almost any application in the wire and cable industry.  The product range includes machines for butt welding solid wires, flat conductors, rings, chain links, stranded wires and conductors as well as special parts: Mechanical butt welding machines for the wire industry Pneumatic butt welding machines for the wire and cable industry in the areas of individual part manufacturing and of series production of special parts Hydraulic butt welding machines with automatic deflashing for the wire and cable industry as well as for special applications which make very high demands on weld quality and reproducibility. Stranded wire welding machines and tongs for the cable industry Steel cable welding machines for the steel cable production or processing industries Steel cord welding machines and tongs for automotive tire manufacturers Cold welding machines for the wire industry Special machines as well as customer-specific solutions Strecker can weld any metal which is considered to be weldable. The most frequently requested materials include steel alloys as well aluminium and copper alloys.     KEY BENEFITS The best quality - with a very long service life Manufactured 100% in Germany 5-year STRECKER warranty Compact structural shapes Very good price to performance ratio Up-to-date welding and annealing controls (FPC, V20, etc.) A broad spectrum of products: over 60 different types of machines Training and installation offered worldwide First-class, customer-oriented service and custom machine versions: Special designs, supply voltage, colour, accessories Combination welding ranges for St, Cu, Al, etc. in one machine Repair of every STRECKER welding machine, regardless of age    

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MULTIPASS WIRE DRAWING MACHINES

Type TD and type DSD Wire drawing machines Eurolls has two families of dry-drawing machines, particularly suitable for the production of wires of low-carbon steel, high-carbon steel, stainless steel and special alloys, using both reduction by die and reduction by cold-rolling. The TD machines are traditional multipass lines with die or cold rolling cassette reduction, with tilted blocks and speed control by means of sensing rolls. Rotation of capstans is obtained through AC Motors, connected by means of gear-boxes. The DSD machines instead are an innovative design and differ from the traditional TD machines mainly because of the use of multi-pole (usually 8 to 32) AC Motors permanent-magnet synchronous type, connected directly to the capstan shafts, therefore eliminating the use of belt transmissions or gear-boxes.   Standard configuration of Eurolls dry-drawing machines includes sturdy, vibration-free, modular steel frame, tilted capstans made of forged steel C50, tempered and induction hardened to 62 HRC, coated on the lower-band in contact with the wire by black ceramic or TC hard facing. Capstan cooling using high-turbulence water flow is even more efficient thanks to our very own patented solutions. It is possible to use rotating or fixed die-boxes, and interchangeable with Eurolls cold-rolling cassettes.   KEY BENEFITS Wire reductions can be done by both drawing dies and cold rolling DSD range eliminates the requirement for gear boxes or belt drives. Modular options Number of blocks determined and configured by customer reduction requirements Customisation based on customers' requirements and Eurolls knowledge, experience and expertise in the process. SPECIAL APPLICATIONS   Lines can be supplied with many optional elements such as for example overhead pay-off on the first block stripper capstan or double deck capstan with accumulation (Barco type) at the last block ecological casing with eventual dust extraction laser gauge for control of finished wire diameter production control through the video-keyboard centralized control through remote computer   The main characteristics and performances of the two families of machines are shown in the tables above, but with the competence and experience of their engineers, Eurolls is able to offer special machines made according to the most demanding requirements of our customers.

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    TD200 TD300 TD400 TD560 TD630 TD710 TD760
    Capstan Diameter (mm) 200 300 400 560 630 710 760
    Max no. of blocks 16 16 16 14 12 10 10
    Max motor power ( kW ) 5 11 22 45 75 90 90
    Wire inlet range Low C (mm) 1.0-2.5 1.0-3.5 2.0-4.5 5.5-7.0 5.5-8.0 5.5-12 5.5-12
    Wire inlet range High C (mm) 1.0-2.0 1.0-3.0 2.0-4.0 5.5-6.5 5.5-7.0 5.5-9.0 5.5-9.0
    Min output diameter (mm) 0.10 0.25 0.50 1.00 2.00 2.50 3.00

     

     
    TD900 TD1200 TD1500 DSD560 DSD630 DSD760
    Capstan Diameter 900 1200 1500 560 630 760
    Max no. of blocks 10 9 6 12 10 8
    Max motor power 130 160 250 40 55 70
    Wire inlet range Low C 5.5-16 8.0-20 8.0-26 3.0-5.5 5.5-8.0 5.5-12
    Wire inlet range High C 5.5-13 6.5-16 8.0-21 3.0-5.0 5.5-7.0 5.5-9.0
    Min output diameter 3.00 3.50 4.50 1.00 2.00 3.00

     

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slitting lines

Slitting Lines: Thanks to its expertise developed over 50 years, FIMI has the capability to offer a wide range of Slitting, Recoiling & Coil Inspection lines, that can be summarized as follows: Slitting lines for automotive applications Slitting lines for stainless steel, aluminium, copper and brass Slitting lines for hot rolled heavy gauge steel Recoiling & coil inspection lines FIMI Slitting, Recoiling & Coil Inspection lines give to the customer the advantages of high productivity with easy-to-use equipment and personnel reduction thanks to the high degree of automation.   SPECIAL APPLICATIONS Slitting shear features "Blade clearance fine tuning" in addition to the standard automatic blade penetration. This is performed with closed loop servo motor to achieve zero slitting burr. Automatic feeding of the slit ends to recoiler. Automatic robot set-up of separator disks/tooling. Delicate surface (Aluminium) tensioning using vacuum roll technology. Different recoiling mandrel diameters which can be changed in semi auto or automatic. Thickness measurement. Inspection Cabins to record up to 45 different kinds of defects with data stored in the system. Side trimming and center cut with scrap chopper or baller. Laser welding of coils. Surface oiling and oil thickness measurement. Belt wrapper to avoid strip clamping in recoiling mandrel. Automatic coil strapping, weighing and labelling. Automatic paper/plastic application device.

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CUT TO LENGTH LINES

Thanks to its expertise developed over 50 years, FIMI has the capability to offer a wide range of cut to length lines that can be summarized as follows: CTL for automotive applications. CTL for trapezoidal sheet cutting. CTL blanking including shape cutting in rectangular, trapezoidal and curves. CTL lines for hot rolled HSS (High Strength Steel) and UHSS (Ultra High Strength Steel). CTL Lines for hot rolled heavy gauge steel. CTL lines for aluminium and stainless steel. Sheet to sheet levelling lines for laser cut quality.   FIMI CTL lines give to the customer the advantages of high productivity with easy-to-use equipment and personnel reduction thanks to the high degree of automation. KEY BENEFITS Specially designed to fulfil surface quality requirements. Patented TDDS levellers. A number of levelling cassettes to fit into every size of leveller and each cassette design is specifically tailored to the features of the material to be processed. Edge trimming to remove mill edges with scrap chopper or baller so that scrap can be recovered in chips or in a ball. Strip cleaning at entry of leveller. Levelling cassettes equipped with six high precision chromium coated working rolls. Intermediate rolls are helicoidal grooved rolls. Important coil stocking and coil loading systems. Coil opening and uncoiling. Straightening of leading edge of coil. Various shear options. Various stacking options. SPECIFICATIONS Lines for Heavy gauge Hot Rolled Steel, Stainless Steel, Aluminium and Brass From 0.3 to 25.4mm thick Widths up to 2850mm Patented TDDS levellers to remove internal tension of Ultra High Strength Steels up to 16mm thick and High Strength Steels up to 25.4mm thick SPECIAL APPLICATIONS Ink jet printing on sheets Stacking by vacuum, magnetic, door or air cushion types dependant on material and application. Scale brushing Vacuum cleaning Leveller cassette changeovers semi auto or fully automatic - fully automatic systems can change an entire levelling cassette in 8 minutes with just a push of a button. Paper recoilers and plastic/paper applicators Large cassette overturning devices Cleaning devices for the rolls in the leveller cassettes In line sheet flatness and dimensional measuring system

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ERW Tube Mills

  • Tube diameter range 13 — 610mm.
  • Strip width 90 — 800mm.
  • Wall thickness range 3.0 — 20.0mm.
  • Tube length range 6 — 12m.
  • Speeds up to 60m/min.

Thanks to its expertise developed over 50 years, FIMI has the capability to offer a wide range of ERW Tube Mills that can be summarized as follows: ERW Tube mills. ERW Tube Mills API (Tubes certified by the American Petrol Institute for carbon hydrogen drilling, production and pipe lines). Strip joint benches for joining the tail end of completed strips to the leading edge of new strip coils. Strip accumulators. Milling cut off units.   CTL FIMI ERW Tube Mills give to the customer the advantages of high productivity with easy-to-use equipment and personnel reduction thanks to the high degree of automation. KEY BENEFITS Market leading performance during production in terms of speed coupled with ease of set up and maintenance ensures optimum productivity. Maintaining tension between each set of forming rolls to ensure good tube quality achieved by individual motorization of each roll forming shaft. Advanced electronics control motor torque to ensure uniform stress on the material allowing operators high flexibility to adjust parameters to ensure increased pipe quality. Strip joining benches including: Entry guide system Pinch system Welding Torch Milling system for the welding seam Exit Guide Strip accumulators to ensure that the machine can continue to run once a strip coil has completed and while leading edge of the new strip coil is being welded to the trailing edge of the completed coil. Various cut-off units including stationary, orbital and flying shear options with single or multiple cutting blades dependant on speed requirements and product parameters. Machine layout can be configured to specific factory dimensions. SPECIAL APPLICATIONS End facing and chamfering units. Hydrostatic test units. Threading/Drilling Units. Packing systems. Finished product handling units. Square and rectangular tube lines that require no changeover of forming roll tooling. Various options available for quick change of roll tooling.  

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COLD FORMING LINES

Thanks to its expertise developed over 50 years, FIMI has the capability to offer a wide range of cold forming lines that can be summarized as follows: Cold forming lines for road barriers. Cold forming lines for Lighting poles. Cold forming lines for other applications.   FIMI CTL lines give to the customer the advantages of high productivity with easy-to-use equipment and personnel reduction thanks to the high degree of automation. KEY BENEFITS Can be used on hot rolled, cold rolled, pickled and galvanised steel, stainless steel, high resistance and pre-painted steels, aluminium and copper. Profiling units can be of traditional type with interchangeable shafts or with interchangeable tooling cassettes. Cutting units can be stationary or flying shear. Can be equipped with pre-punching or slotting units either as a stop start operation or on the fly. Discharging and packing units offered. SPECIFICATIONS Widths up to 1750mm. Thickness from 0.25mm to 12.0mm. Production speeds up to 100m per minute. SPECIAL APPLICATIONS Fimi Addefer is able to develop lines for the production of poles used in the fields of lighting, telephone and energy transmission towers. Systems can be composed of multiple machines synchronised with each other, with specific tooling depending on the product be made. Levels of automation are customisable.

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