Al Borj Machinery Llc

SHARJAH, United Arab Emirates

The sewing unit for sewing side pockets is used for top stitching side pockets with uniform seam quality and high productivity on trouser applications. The sewing unit for sewing side pockets uses Brother S 7200 lockstitch sewing head. The user friendly touch screen display makes it easy to change all stitching parameters including the desired seam width. The AC Servo Motor combined with PLC kontrol system ensures reliable sewing operations. Application of the sewing unit for sewing side pockets includes side pockets on formal and casual trousers.

features

• AC servo motor combined with PLC control system to ensure reliable operation
• Touch screen display panel for setting all parameters
• Automatic cutting and folding of fabric
• Sensor activated start and finish of sewing sequence
• Pneumatic thread trimming
• Backtacking at start and finish
• Needle thread monitor
• Laser marking light for fabric positioning
• Vacuum system for connecting to factorys centralsource or individual vacuum motor

The Merrow70-D3B-2 G modifications create a flat butted-seam stitch with a 1/8" space (the GAP) between the ends of the material. The G version of the 70-D3B-2 is the best selling butt seaming machine for thick woven fabrics.The Merrow 70-D3B-2 G industrial sewing machine produces a single-thread butted Gap seam, specifically designed for the end-end seaming of woven and non-woven material. The machine sews a 5/8 stitch with a physical gap (approximately 1/32-1/16 wide) between the ends of joined fabric. This stitch is effective for applications that require drainage or seam detection between pieces of fabric. The 70-D3B-2_G can also be used in the processing of thick fabric, where it allows a seam to lay flat under the tension of processing.Merrow modifies the needle plate, and feed dogs on the 70-D3B-2 to create the G style machine.The 70-D3B-2 G is used to create a space between the ends of materials that are sewn. This has many effects:

1. Guarantee that the seam will be flat on thicker or more rigid materials.
2. Allows space for extra fluid (dye, bleaches) to drain
3. Offers an optical sensor a measurement interval

application

The 70-D3B-2 G is Merrow's best selling butt seaming machine, and it is used virtually all over the world, and in most operations. Specifically it is used in: Continuous Bleaching, Mercerising, Scouring, Washing, Drying, Pad & Steam Dyeing, Printing, Steaming, Shrinking (Sanforizing), Finishing, Tubular Processing, Slitting & De-twisting, Heat Setting, Napping & Shearing, Singeing, Calendering.

New style of decorative hemstitching for table and bed linen. The machine has been specially developed to work on double layers of fabric(Pillow Cases).Double needle double hook machine which is making in one operation a ladder stitch. Themachine has been specially designed to sew a ladder stitch on single, or double layers of fabric. This if very usefulwhen sewing pillowcases. If a more decorative effect is sought : the operator can choose to let two coloredthreads run simultaneously on each side of the ladder stitch.

• Industrial heavy duty machine makes holes and stitch in ONE OPERATION

Maximum sewing speed is increased to 7, 000sti/min.The needle bar mechanism and upper looper mechanism have been redesigned to require no lubrication. The frequency of stain removal or re-sewing is reduced.The most-advanced dry technologies, such as the special surface treatment applied to the major drive unit and the grease feeding method, contribute to higher durability.The machine does not splash oil after a long-period of use.

NM series is an ultra small cylinder bed (circumference 180mm), top and bottom cover stitch machine for high speed and reliable performance.

application

• Overlock cover seaming
• Hemming

features

Major features of this series are ultra small cylinder bed, differential feed mechanism and micro adjust stitch regulator. NM series is well suited for sewing

• sleeve cuffs
• neck opening of infants' clothing
• children's clothing
• ladies' stockings

The renowned electronically controlled decorative hand stitching machine Deco 2000 duplicates the needlework of a skilled hand sewer by sewing true pick stitch, saddle stitch and long/short variations. Customized decorative stitching is easily programmable from the touch screen including the backtacking and condensed stitching at the beginning and end of the sewing cycle. The reverse function ensures that any type of stitches can be reversed during sewing that is important for example at the lapel break-point. The decorative hand stitching machine is equipped with a thread trimming mechanism and can sew with standard polyester cone threads. A customized selection of decorative stitching also provides the operator with total flexibility and versatility with a wide range of applications. Due to the hand-sewn effect the decorative hand stitching machine is presented as the hallmark of quality and is required especially by manufacturers sewing top quality garments.

FEATURES

Floating Needle System was developed by AMF Reece to produce a true hand stitch. The machine uses a double pointed needle which has an eye in the middle. By the use of two needle bars, one above and one below the work plate, a length of thread is passed through the material duplicating the hand stitch with flawless consistency and incomparable speed.

Other machines of this type, compared to the Deco 2000, use a single needle bar and an open eye hook type of needle. This type of needle makes larger penetration in the fabric, which can cause damage to lighter and more delicate fabrics by snagging the fabric. Our machine, Deco 2000, is the only real Imitation Hand Stitch machine ensuring consistent quality on all types of fabrics.

AMF Reece offers different sizes of floating needles to insure high quality performance on different types of materials. It is necessary to use different needle bar kits for specific needles. To view the special specifications, please click here.

The needle positioning motor automatically moves the needle to the correct position for turning the clothing garment. The operator can also automatically position the needle to enable threading.

The thread trimming mechanism allows the machine to handle standard polyester/ nylon cone threads. The trimming length is 400 - 900 mm depending on the sewn garment and can only be used when sewing the standard saddle stitch and its long/short variations. The required thread length is adjusted on the touch screen display.

Any type of stitches can be reversed by a simple touch of a button placed on the work desk, at any speed and time during the sewing cycle (e.g. at the jacket lapel break point). This increases productivity and minimizes thread waste.

It is no longer necessary to do separate bar tacking operations. To secure the beginning and end of the stitching the operator can take the advantage of condensed stitching or backtacking functions. Both are easily activated by a special pedal and the stitching parameters are set on the touch screen display. As standard the machine is already equipped with the condensed stitching function. The backtacking function is available optionally.

High Sewing Speed up to 500 spm makes the Deco 2000 ten times more productive than hand sewers, providing ensuring consistent quality.

The display provides the operator with a user-friendly working environment. All operations such as stitch type, sewing speed, stitch length and thread trimming time etc., are performed using easily understood symbols, which require no language translation.

High and consistent quality on all types of fabric is assured by using the double pointed needle, which is passed through the fabric between opposed needle bars. Other machines of this type have a single needle bar and an open eye hook needle. This can cause problems in more delicate fabrics by snagging the fibers. The Deco 2000 machine is the only Real Imitation Hand Stitching Machine available.

Type of stitching can be easily selected by a simple touch of the screen, ranging from a pick stitch, saddle stitch to various style stitches (long and short variations), for which the length of the stitch can be precisely specified.

Unique customized decorative style stitching can be easily adjusted on the touch screen, in addition to the pick stitch, saddle stitch and long/short variations. Each custom stitch pattern comprises of a sequence of 10 different upper and 10 different lower stitch lengths.

Either standard polyester/nylon cone or pre-cut waxed silk thread can be used depending on the machine modification and application. The use of the standard thread eliminates color matching issues; threads are available in a wider range of sizes and can be also employed in other garment applications. Nevertheless, when sewing the true pick stitch, it is necessary to use the pre-cut waxed silk thread which is specially twisted to give the hand stitch appearance. The pre-cut waxed silk threads are available in various colors and sizes and can be ordered through our Spare Parts Department

This special gauge ensures straight stitching along the material edge. It is especially recommended when sewing to the material edge, for example with the pick stitch application on mens jackets. The minimum distance

New design of the throat plate and the clamp feet improves the needle guidance and minimizes the skip stitching. It also significantly helps to sew the stitches more close to the material edge.

Thanks to the new design of the bedplate, the maintenance of the sewing are is now very comfortable. The operator can very easily pull off the magnetic left bended throat plate from the machine and entre the sewing area if needed.

APPLICATION

The Deco 2000 machine can be used for a wide range of applications such as mens/ladies tailored jackets, suits, overcoats, leather wear, ladies blouses and in the car industry.

Typical Applications are:

• Pick & Saddle Stitch- mens/ladies tailored jackets, suits and over coats, pockets, dart seams
• Saddle Stitch- collars, cuffs, ladies blouses
• Decorative Stitch- all types of leather garments